Industry 4.0: la rivoluzione dell industria?

Transcript

1 Industry 4.0: la rivoluzione dell industria? Prof. Marco Taisch 23/02/2016 Prof. Marco Taisch Manufacturing Group - POLITECNICO DI MILANO

2 La Quarta Rivoluzione Industriale Prima Rivoluzione Industriale Introduzione di strumenti meccanici di Seconda Rivoluzione Industriale Organizzazione del lavoro e produzione di massa grazie all utilizzo Terza Rivoluzione Industriale Produzione ulteriormente automatizzata grazie Quarta Rivoluzione Industriale Prodotti e processi interconnessi grazie all utilizzo in fabbrica dell Internet delle Cose e produzione Prima rivoluzione Prima rivoluzione dell energia Seconda rivoluzione Seconda elettricarivoluzione all utilizzo Terza rivoluzione Terza in fabbrica rivoluzione di Quarta Quarta rivoluzione rivoluzione Prima rivoluzione Seconda rivoluzione sistemi Terza IT rivoluzione ed elettronici delle nuove tecnologie Quarta rivoluzione ima rivoluzione industriale industriale Seconda industriale rivoluzione industriale industriale Terza rivoluzione industriale industriale? digitali industriale industriale industriale industriale? Quarta industriale? rivoluzione industriale industriale industriale industriale? 18 secolo 18 secolo19 secolo 19 secolo 18 secolo 19 secolo 18 secolo 19 secolo Anni '70 Anni '70 Anni '70 Anni ' oggi Primo telaio a vapore Prima catena di montaggio (1870) Primo PLC (1969) Oggi Oggi Oggi TEMPO Oggi Tempo Tempo Tempo Tem 23/02/2016 Prof. Marco Taisch Manufacturing Group - POLITECNICO DI MILANO copyright 2

3 L Italia nel manifatturiero mondiale Le Top 13 potenze manifatturiere nel Mondo Valore aggiunto del settore manifatturiero sul GDP Mondiale Rank Giappone Italia Francia Regno Unito Cina Korea, Rep. Olanda Messico Svezia Svizzera India Australia Argentina USA Giappone Cina Germania Regno Unito Italia Francia Korea, Rep Messico Spagna Brasile India Olanda Cina USA Giappone Germania Korea, Rep. Italia Brasile Francia India Regno Unito Russia Spagna Messico Fonte Dati: The World Bank *Proiezione anno 2013 Cina USA* Germania Giappone* Korea, Rep. India Italia Regno Unito Francia Russia Brasile Messico Indonesia 23/02/2016 Prof. Marco Taisch Manufacturing Group - POLITECNICO DI MILANO copyright 3

4 L importanza del Manufacturing nelle economie mondiali Manufacturing, value added (% of GDP) Anno 2014 Cina Korea, Repubblica Germania Indonesia Giappone* Messico India Russia Italia Spagna USA* Francia Brasile Canada* Regno Unito Fonte Dati: The World Bank *Ultimo anno con informazione disponibile (2013) 22,6% 21,0% 19,7% 17,7% 17,1% 15,6% 15,4% 13,2% 12,5% 11,2% 10,9% 10,7% 10,6% Media Mondiale 30,3% 35,9% 23/02/2016 Prof. Marco Taisch Manufacturing Group - POLITECNICO DI MILANO copyright 4

5 Il settore manifatturiero anche come motore dell economia dei servizi Dati ISTAT 2014 %PIL "Manifattura" %PIL "Servizi direttamente legati all'output industriale" 23/02/2016 Prof. Marco Taisch Manufacturing Group - POLITECNICO DI MILANO copyright 5

6 ICT Megatrends - Technology Push Perspective Collaboration Mobility Connectivity Intelligence OEM subcontractor collaboration through cloud paradigm Trends of contract manufacturing and product as a service Customer involvement in product design Proliferation of mobile devices On-the-go and Always-on users New businesses (manufacturing apps & manufacturing app store) Sensors, controllers, embedded devices a commonplace Intranet of Things to Internet of Things Bidirectional interaction with realworld objects Data analytics and forecasting on-the-fly Leveraging cheaper storage and low cost processors Better visualization & intelligence on manufacturing data Human centric Manufacturing 23/02/2016 Prof. Marco Taisch Manufacturing Group - POLITECNICO DI MILANO copyright 6

7 Internet of Things: Avatar PHYSICAL PRODUCT ID DATA AND KNOWLEDGE According to some estimates there will be 50 billion mobile wireless devices connected to the Internet across the globe by 2020 The total number of devices connected to the Internet in some way could reach 500 billion. OECD (2012), Machine-to-Machine Communications: Connecting Billions of Devices, OECD Digital Economy Papers, No. 192, OECD Publishing. 23/02/2016 Prof. Marco Taisch Manufacturing Group - POLITECNICO DI MILANO copyright 7

8 Internet of Things 23/02/2016 Prof. Marco Taisch Manufacturing Group - POLITECNICO DI MILANO copyright 8

9 IoT growth 23/02/2016 Prof. Marco Taisch Manufacturing Group - POLITECNICO DI MILANO copyright 9

10 Interconnected Manufacturing 10 Connected Products IOT Connected People Connected Factories 23/02/2016 Prof. Marco Taisch Manufacturing Group - POLITECNICO DI MILANO copyright 10

11 Interconnected Manufacturing 11 Stamatis Karnouskos Cyber-Physical Systems in manufacturing and production workshop Brussels 30th October /02/2016 Prof. Marco Taisch Manufacturing Group - POLITECNICO DI MILANO copyright 11

12 From MES to MOS (Mfg Operating System) M-Apps Store App1 App2 App3 App4 App5 App Manufacturing Workspace MOS Manufacturing Operating System User/Process X User/Process Y User/Process Z Migration from MES world Existing Monolytic Applications (e.g. ERP, MES, ) App1 App3 App1 App2 App5 App2 App5 Interface Layer M-Apps are aggregated and customized based on user and business needs Enterprise network (office) Manufacturing Service Bus / Real time / Industrial Middleware (Shop floor) Migration from Standard Equipments World encapsulation + CPPR Cyber Physical Production Resource CPPR 3 Real/virtual production plant CPS enabled production resources Additional control intelligence Standard Production equipment 23/02/2016 Prof. Marco Taisch Manufacturing Group - POLITECNICO DI MILANO copyright 12

13 Big Data *** Cyber Physical Systems for Manufacturing and Production Thomas Runkler, Siemens Corporate Technology Session: The role of Cyber-Physical Systems (CPS) for manufacturing Cyber-Physical Systems in manufacturing and production workshop Brussels 30th October /02/2016 Prof. Marco Taisch Manufacturing Group - POLITECNICO DI MILANO copyright 13

14 Cloud computing 23/02/2016 Prof. Marco Taisch Manufacturing Group - POLITECNICO DI MILANO copyright 14

15 Cyber-physical systems (CPS) enable the future of Manufacturing *** Cyber Physical Systems for Manufacturing and Production Thomas Runkler, Siemens Corporate Technology Session: The role of Cyber-Physical Systems (CPS) for manufacturing Cyber-Physical Systems in manufacturing and production workshop Brussels 30th October 23/02/2016 Prof. Marco Taisch Manufacturing Group - POLITECNICO DI MILANO copyright 15

16 Cognitive Automation 23/02/2016 Prof. Marco Taisch Manufacturing Group - POLITECNICO DI MILANO copyright 16

17 Industrial Internet creates opportunities New business potential in industrial services Analysis of data Better machines and equipment Improved processes More efficient production 23/02/2016 Prof. Marco Taisch Manufacturing Group - POLITECNICO DI MILANO copyright 17

18 Cyber Security in Manufacturing Cyber Security German jitters over cyber attacks IBM Security Services Cyber Security Intelligence Index 2014 Manufacturing: a 1 in 3 chance of being targeted by at least one Spear Phishing attack in 2013 Symantec Internet Security Report /02/2016 Prof. Marco Taisch Manufacturing Group - POLITECNICO DI MILANO copyright 18

19 Advanced Manufacturing Processes Advanced manufacturing processes that will be focused on by the Factories of the Future partnership are: Additive manufacturing (i.e. 3D Printing) Photonics-based materials processing technologies Shaping technology High productivity & self-assembly technologies (see video) Methods for the handling parts, metrology & inspection Flexible sheet-to-sheet & roll-to-roll Innovative physical, chemical & physiochemical processes Replication equipment for flexible, scalable production Integration of non-convention technologies 23/02/2016 Prof. Marco Taisch Manufacturing Group - POLITECNICO DI MILANO copyright 19

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21 Knowledge Workers Factories of the future are expected to create a large amount of employment opportunities for citizens. Factory workers are key to competitiveness but challenges such as changing demographics & news skills must be addressed. Policies should address the following items: New approaches to accommodate different demographics New technical, educational & organisational ways to increase attractiveness of factory work New approaches to development of skills & competences New ways to organise factories: Human-centred work environments Ways to integrate future factory work into social patterns 23/02/2016 Prof. Marco Taisch Manufacturing Group - POLITECNICO DI MILANO copyright 21

22 Llotja de Mar, Barcelona 3-4 May 2016 From Global Challenges to Grand Manufacturing Opportunities High-level speakers from Bosch, COMAU, Dassault Systemès, IBM, KUKA, McKinsey, PTC, Schneider Electric, SAP, Siemens and many more. Panel Digitalizing Manufacturing Policy makers and key industry players will discuss strategies such as Industry 4.0 and the Internet of Things 23/02/2016 Prof. Marco Taisch Manufacturing Group - POLITECNICO DI MILANO copyright 22

23 Stay hungry, stay foolish. Prof. Marco Taisch /02/2016 Prof. Marco Taisch Manufacturing Group - POLITECNICO DI MILANO copyright 23

24 Who am I Professor of Advanced and Sustainable Politecnico di Milano 40-people group on Manufacturing Engineering and Management Member of the Board of the Factory of the Future cppp Technology Foresight expert Coordination of 4 Technological Foresight Roadmaps on Manufacturing over the last 10 years 25 EU Funded projects for a total amount of 12,9 M funding since Jan 2009 Scientific Chairman of the World Manufacturing Forum Consultant and advisor to large Italian Enterprises To contact me: marco.taisch@polimi.it /02/2016 Prof. Marco Taisch Manufacturing Group - POLITECNICO DI MILANO copyright 24