S P A R E P A R T S HIGH FIDELITY SPARE PARTS 1 / 3. Luglio 2008 ISO 9001

Transcript

1 095 n HIGH FIDELITY SPARE PARTS Z.F. Old Range n 095 ISO 900 Luglio 2008 / 3 S P A R E P A R T S

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3 n n n ISO 900 ISO 900 ISO 900 n 295 ISO 900 n n n ISO 900 ISO 900 ISO 900 n 90 ISO 900 n n n ISO 900 ISO 900 ISO 900 H I G H F I D E L I T Y S P A R E P A R T S HIGH FIDELITY SPARE PARTS HIGH FIDELITY SPARE PARTS HIGH FIDELITY SPARE PARTS HIGH FIDELITY SPARE PARTS HIGH FIDELITY SPARE PARTS I V E C O D A F A x l e s MERCEDES n 00 n 025 n 050 Maggio 2006 / Ottobre 2006 / Ottobre 2006 / Y S P A R E P A R T S Y S P A R E P A R T S Y S P A R E P A R T S IVECO DAF Axles MERCEDES HIGH FIDELITY SPARE PARTS HIGH FIDELITY SPARE PARTS HIGH FIDELITY SPARE PARTS HIGH FIDELITY SPARE PARTS HIGH FIDELITY SPARE PARTS HIGH FIDELITY SPARE PARTS M. A. N. Axles Renault V.I. S C A N I A n 055 n 075 n 080 Ottobre 2006 / Ottobre 2006 / Ottobre 2006 / Y S P A R E P A R T S Y S P A R E P A R T S Y S P A R E P A R T S M.A.N.Axles RENAULT V.I SCANIA HIGH FIDELITY SPARE PARTS HIGH FIDELITY SPARE PARTS HIGH FIDELITY SPARE PARTS HIGH FIDELITY SPARE PARTS HIGH FIDELITY SPARE PARTS HIGH FIDELITY SPARE PARTS V O L V O Z.F. Old Range Z. F. Ecosplit n 090 n 095 n 95 Ottobre 2006 / Maggio 2006 / 3 Marzo / 3 Y S P A R E P A R T S Y S P A R E P A R T S Y S P A R E P A R T S VOLVO ZF Old Range ZF Ecosplit HIGH FIDELITY SPARE PARTS HIGH FIDELITY SPARE PARTS HIGH FIDELITY SPARE PARTS HIGH FIDELITY SPARE PARTS Z.F. Ecomid RICAMBI SPARE PARTS n 295 n 90 Maggio / 3 Marzo 2005 Y S P A R E P A R T S Y S P A R E P A R T S ZF Ecomid Ricambi

4 Figures part denominations references and data contained in this catalogue are not binding. CEI reserves the right to introduce any changes at any time without prior notice. Le figure, le denominazioni, i riferimenti ed i dati contenuti nel presente catalogo non sono impegnativi. La CEI si riserva di apportare in ogni momento e senza preavviso tutte le variazioni che riterrà opportune. Les figures, les dénominations, les rèfèrences et les spècifications contenues dans ce catalogue ne sont pas engageantes. La CEI se rèserve le droit d'apporter à tout moment et sans préavis les variantions eventuelles qu'elle croit utiles. Die in diesem Katalog enthalten Abbidungen, Benennungen Zeichen und Angaben sind unverbindlich. Die Firma CEI behalt sich das Recht vor, jederzeit und ohne Viranzeige Änderungen vorzunehmen. Las figuras, las denominaciònes, las referencias y los datos contenidos en el presente catálogo no son empeñativos. CEI peude hacer en cada momento y sin preaviso todas las variaciones que sean oportunas. INTERCHANGEABILITY GUARANTY Our spare parts are interchangeable with the originals ones; our products bear our trade-mark. The original part numbers listed in this catalogue are for reference only. GARANZIA DI INTERCAMBIABILITÁ I nostri ricambi sono intercambiabili con gli originali; la nostra produzione riporta il nostro marchio. I riferimenti originali sono esposti a semplice titolo indicativo. GARANTIE D'INTERCHANGEABILITE Nos pieces detachees sont interchangeables avec les originaux. Nôtre production porte nôtre marque. Les numeros originaux mentionnè dans ce catalogue sont seulement à titre indicatif. AUSTAUSCHBARKEITS-GARANTIE Unsere ersatzteile sind austauschbar mit den Originalzahnrädern. Auf unseren Erzeugnissen ist unsere Schutzmarke aufgetragen. Die im gegenwärtigen Kalatolg genannten Originalnummern nur zum Hinweis dienen. GARANTIA DE INTERCAMBIABILIDAD Nuestros recambios son intercambiables con los originales. Todos nuestros productos, llevan grabada nuestra marca. Las referencias originales impresas en nuestro catalogo figuran exclusivamente a titulo indicativo.

5 Suitable To : ZF MERCEDES Old Range S5-35/2 GV80 AK-680 and AK-680+GV80 S-680 and S680+GV80 GV90 AK-690 and AK-690+GV90 S-690 and S690+GV90 5K90GP/GPA 5K9GP/GPA 5S90 GP/GPA - 5S92 GV9 5K0GP/GPA 5K0GP/GPA+GV9 5S0GP/GPA 5S0GP/GPA+GV9 GV90/ 5SGP 5SGP+GV90/ 5SGPA Applications INDEX

6 2 E' vietato a chiunque utilizzare le immagini ed i dati di questo catalogo per fini diversi dalla semplice consultazione. CEI perseguirà penalmente, nelle opportuni sedi giudiziarie, chi dovesse utilizzare servilmente, anche tramite semplice fotocopiatura, scanner ecc., le immagini di questo catalogo per propri fini. It is forbidden to use pictures and data contained in this catalogue for aims other than reference purpose. CEI will prosecute those using the imaging contained here in for one s own purpose, even by means of photocopier or scanner, in the appropriate forum. Il est interdit à quiconque d'utiliser les images et les informations de ce catalogue dans un but autre qu'une simple consultation. CEI poursuivra civilement et pénalement, dans les sièges juridiques opportuns, tous ceux qui utiliseront servilement, y compris par simple photocopie, scannage, etc. (même à simple titre d'exemple), les images de ce catalogue pour des objectifs autres que ceux prévus par Cei spa. Queda prohibido a toda persona utilizar las imágenes y los datos de este catálogo con otra finalidad que no sea la de consulta. CEI perseguirá civil y penalmente, ante la jurisdicción que corresponda, a toda persona que incurra en imitación servil, incluso mediante el simple fotocopiado, escaneado, etc. (la indicación vale sólo a título de ejemplo), de las imágenes de este catálogo, con finalidades ajenas a las de CEI S.p.a. Die Anwendung der Bilder und n dieses Katalogs für andere Zwecke als die des Nachschlagens ist verboten. CEI behält sich vor, gegen diejenigen bei den entsprechend zuständigen Gerichtsstellen zivil- und strafrechtlich vorzugehen, die die Bilder dieses Katalogs auch nur durch einfaches Kopieren, Einscannen, usw. für andere Zwecke als die der Firma Cei spa verwenden sollten.

7 3 suitable to : Z.F. Old Range S5-35/2 (238 xxx xxx) Ratio Ratios Note 6,75-,000 A 7,65-,000 B 8,02-,000 C OLD RANGE S5-35/2 Technical Data OLD RANGE 0005

8 Suitable To : ZF 4 Gearbox Models S5-35/ rd 4th st 7 2nd RG st RG nd 3rd 38 4th R.G Ratios S5-35/2 Ratio: 6,75 -,00 S5-35/2 Ratio: 7,65 -,00 S5-35/2 Ratio: 8,02 -,00

9 O.E.M. Reference Fig. CEI no. ZF no. MB no. Description Q.ty Note Ratio R. 6,75 -,00 R. 7,65 -,00 R. 8,02 -, Front cover Front cover Front cover Front cover Front cover Front cover Front cover Front cover Front cover Front cover Roller bearing Input shaft 2 T Input shaft 2 T Input shaft 2 T Input shaft 2 T Input shaft 2 T Input shaft 9 T Input shaft 9 T Input Shaft 9 T Input shaft 9 T Input shaft 9 T Input shaft 9 T Input shaft 9 T Input shaft 9 T Input shaft 9 T Input shaft 9 T Input shaft 9 T Input Shaft 9 T Needle bearing Synchronizer cone Synchronizer ring Sliding sleeve Synchronizer hub Spring D.6,5x23,5 3 x 3 PCS Plunger 3 x 3 PCS Pressure Piece 3 x 3 PCS Gear 4th Speed 22 T AF Gear 4th Speed 9 T B Gear 4th Speed 2 T C Gear 4th Speed 23 T D Gear 4th Speed 2 T E Needle bearing Bush Bush Thrust washer Notes (A-B-C) Respect the coupling as the assembling S5-35/2 238 xxx xxx

11 O.E.M. Reference R. 6,75 -,00 R. 7,65 -,00 R. 8,02 -,00 Fig. CEI no. ZF no. MB no. Description Q.ty Note Ratio Gear 3rd Speed 22 T AC Gear 3rd Speed 24 T BD Gear 3rd Speed 22 T E Gear 3rd Speed 23 T F Synchronizer cone Needle bearing Bush Synchronizer Ring 3 Old type Synchronizer Ring 3 New type Sliding sleeve Synchronizer hub Gear 2nd Speed 28 T ACE Gear 2nd Speed 29 T BFD Needle bearing Main shaft Gear st Speed 39 T Sliding sleeve Synchronizer hub Bush Synchronizer cone Reverse gear 35 T Washer Bearing D.45x00x Shim Output flange Output flange Output flange Output flange Output flange Output flange Output flange Nut Roller bearing ant gear 40 T ant gear 4 T ant gear 43 T Gear 4th Speed 3 T AF Gear 4th speed 24 T B Gear 4th Speed 30 T D Gear 4th Speed 32 T CE Double gear 5/2 T ACE Double gear 4-9 T BD Double gear 4-9 T F Countershaft T Reverse gear 20 T Notes (A-B-C) Respect the coupling as the assembling S5-35/2 238 xxx xxx

13 O.E.M. Reference Fig. CEI no. ZF no. MB no. 9 Description Q.ty Note Ratio R. 6,75 -,00 R. 7,65 -,00 R. 8,02 -, Needle bearing Washer Reverse shaft S5-35/2 238 xxx xxx Notes (A-B-C) Respect the coupling as the assembling. 0005

15 suitable to : Z.F. Old Range GV80 (250 xxx xxx) Ratio Ratios Note 6,70-0,690 A 7,67-0,780 B 8,90-0,840 C 9,00-0,835 D OLD RANGE GV80 Technical Data OLD RANGE 000

16 Suitable To : ZF 2 Gearbox Models GV80 Kits Gasket Kit 24 Oil Seal Kit 23 Springs & Slides Kits x 3 x 3 x 3 Kit x 6 x 6 x 6 Kit x 9 x 9 x 9 Kit a z Ratios GV80 A : 6,70-0,690 B : 7,67-0,780 C : 8,90-0,840 D : 9,00-0,835

17 3 O.E.M. Reference Fig. CEI no. ZF no. MB no. Notes Description Q.ty Note Ratio Bearing D.70x50x Input Shaft Z=83 mm Input Shaft Z=88 mm Input shaft Z=05 mm Input Shaft Z=6 mm Needle Cage D.68x74x Gear 23 T A Gear 25 T B Gear 25 T CD Synchronizer Cone Synchronizer Ring Synchronizer Ring 2 Old (*) 6A Spring L=3,50 3 Old Synchronizer Hub Sliding Sleeve Sliding sleeve Old (**) Pressure Piece Inner Spring De.3x Outer Spring De.6x Synchronizer Cone Bearing D.70x50x Needle Bearing D.22x38x Intermediate shaft 25 T A Intermediate Shaft 23 T B Intermediate shaft 22 T C Intermediate Shaft 9 T D Bearing D.50,8x95,2x27, Gear 37 T A Gear 46 T B Gear 45 T CD Bearing Slide CEI Spring Slide Set CEI Spring Slide Set Spring Slide Set CEI 9847 Oil Seal Kit CEI 9848 Gasket Kit (*) Old Version with 3 spring holes. To be used with spring (fig. 6A) (**) Old Version with bearing instead of bronze slide. To be used with st gen. only. Do no Mix GV GV xxx xxx

18 Suitable To : ZF 4 Gearbox Models GV80 Kits Gasket Kit 24 Oil Seal Kit 23 Springs & Slides Kits x 3 x 3 x 3 Kit x 6 x 6 x 6 Kit x 9 x 9 x 9 Kit a z Ratios GV80 A : 6,70-0,690 B : 7,67-0,780 C : 8,90-0,840 D : 9,00-0,835

19 5 suitable to : Z.F. Old Range AK6-80+GV80 (250 xxx xxx) Ratio Ratios AK6-80 (250 xxx xxx) Ratios Note 6,70-0,690 A 7,67-0,780 B 9,00-0,835 D Ratio Note 6,70-0,730 E 6,70-0,820 F 7,53-0,820 G 9,00-,000 H OLD RANGE AK6-80 & GV80 Technical Data OLD RANGE 0020

20 Suitable To : ZF 6 Gearbox Models AK6-80 and AK6-80+GV Kits Gasket Kit 50 Oil Seal Kit 49 AK6-80+ GV th or 6td th st Ratios AK+GV A : 6,70-0,690 B : 7,67-0,780 C : D : 9,00-0,835 AK6-80 E : 6,70-0,730 F : 6,70-0,820 G : 7,53-0,820 H : 9,00 -, rd th or 6td 40 RG th 4 3rd RG 2nd RG st 2nd A

21 O.E.M. Reference Fig. CEI no. ZF no. MB no. Description Q.ty Note Ratio AK6-80+GV80 AK Bearing D.70x50x Input Shaft 23 T Z=90 mm E Input Shaft 23 T Z=27 mm E Input shaft 23 T Z=5 mm EF Input Shaft 2 T G(#) Input Shaft 2 T G(@) Input shaft 9 T Z=04 mm H(#) Input Shaft 9 T Z=90 mm H(#) Input shaft 9 T Z=2 mm H(#) Input Shaft 9 T Z=82 mm H(#) Input shaft 9 t. H(@) Bearing D.30x60x Grooved nut M40x,5 Old Type Snap Ring M45x2,5 New Type Sliding Sleeve Z=2,0 mm (*) Sliding Sleeve Z=9,50 mm Sliding Sleeve Z=9,50 mm GH(#) Sliding Sleeve Z=9,50 mm GH(@) Synchronizer Hub Synchronizer Hub GH(#) Synchronizer Hub GH(@) Ball D Spring De.5,50x Gear 6th Speed 22 T AF Gear 6th Speed 9 T B Gear 5th Speed 24 T D Gear 6th Speed 9 T E Gear 6th Speed 9 T G(#) Gear 6th Speed 9 T G(@) Gear 5th Speed 24 T H(#) Gear 5th Speed 24 T H(@) Needle Cage D.57x63x42, Bush Gear 4th Speed 28 T A Gear 4th Speed 26 T BEF Gear 4th Speed 26 T D Gear 4th Speed 26 T G(#) Gear 4th Speed 26 T G(@) Gear 4th Speed 26 T H(#) Gear 4th Speed 26 T H(@) Needle Bearing D.58x65x35, Sliding Sleeve Z2=6,30 mm (**) Sliding Sleeve Z2=9,50 mm Sliding Sleeve L2=9,50 mm GH(#) Sliding Sleeve L2=9,50 mm GH(@) Notes (# Different coupling cone versions.to be coupled together. DO NO MIX The new version (@) dont use balls and springs (*) Old version with smaller sliding block. Use Sleeve with sliding (**) Old version without sliding block AK xxx xxx

23 O.E.M. Reference Fig. CEI no. ZF no. MB no. Notes 9 Description Q.ty Note Ratio Synchronizer Hub Synchronizer Hub GH(#) Synchronizer Hub GH(@) Bronze Slide Ball D Spring De.6x Gear 3rd Speed 34 T A Gear 3rd Speed 32 T BDEF Gear 3rd Speed 32 T GH(#) Gear 3rd Speed 32 T GH(@) Needle Cage D.80x88x39, Main Shaft (8 Splines) Old type w/nut Main Shaft (8 Splines) New Type w/seeger Main Shaft (34 Splines) Old type w/nut Main Shaft (34 Splines) New type w/seeger Needle Cage D.95x03x39, Gear 2nd Speed 36 T ABDEF Gear 2nd Speed 36 T GH(#) Gear 2nd Speed 36 T GH(@) Synchronizer Hub Synchronizer Hub GH(#) Hub GH(@) Sliding Sleeve Z3=6,30 mm (**) Sliding Sleeve Z3=9,50 mm Sliding Sleeve Z3=9,50 mm GH(#) Sliding Sleeve Z3=9,50 mm GH(@) Spring De.5,50x Ball D Needle Cage D.80x88x Gear st Speed 50 T ABDEF Gear st Speed 50 T GH(#) Gear st Speed 50 T GH(@) Follower Ring Bush D.70x84x48, Needle Cage D.84x96x Reverse Gear 47 T Bearing D.70x50x Output Flange D.50 8 spl Output Flange D.65 8 spl Output Flange D spl Output Flange D spl Stop Washer Bronze Slide Slide Old (*) Bearing D.50,8x95,2x27,7 (# Different coupling cone versions.to be coupled together. DO NO MIX The new version (@) dont use balls and springs (*) Old version with smaller sliding block. Use Sleeve with sliding (**) Old version without sliding block. AK6-80+GV80 AK AK xxx xxx

25 O.E.M. Reference Fig. CEI no. ZF no. MB no. Notes 2 Description Q.ty Note Ratio 39A Roller Bearing D.44,45x95,25x ant Gear 34 T A ant Gear 37 T BEF ant Gear 4 T DH ant Gear 38 T G Gear 6th Speed 43 T AF Gear 6th Speed 39 T B Gear 5th Speed 36 T DH Gear 6th Speed 42 T EG Double Gear 3rd/4th-2/26 T A Double Gear 3rd/4th-22/29 T BEFG Double Gear 3rd/4th-22/27 T DH Countershaft 2/5 T Thrust Washer Reverse Gear 2 T Needle Cage D.45x53x Spacer Reverse Pin CEI 9847 Oil Seal Kit CEI 9848 Gasket Kit (# Different coupling cone versions.to be coupled together. DO NO MIX The new version (@) dont use balls and springs (*) Old version with smaller sliding block. Use Sleeve with sliding (**) Old version without sliding block. AK6-80+GV80 AK AK xxx xxx

27 23 suitable to : Z.F. Old Range S6-80+GV80 (250 xxx xxx) Ratio Ratios S6-80 (250 xxx xxx) Ratios Note 6,70-0,690 A 7,67-0,780 B 8,90-0,840 C 9,00-0,835 D Ratio Note 6,0-0,660 E 6,99-0,820 F 6,70-0,730 G 6,70-0,780 H 6,70-0,820 L 7,4-,000 M 7,53-0,820 N 8,90-,000 P 9,00-,000 Q 9,00-,000 R OLD RANGE S6-80 & GV80 Technical Data OLD RANGE 0030

28 Suitable To : ZF 24 Gearbox Models S6-80 and S6-80+GV Springs & Slides Kits x 3 x 3 x 3 x 6 x 6 x 6 x 9 x 9 x 9 S6-80+ GV80 4a 3 4 Kit Kit Kit 55 2 Kits Gasket Kit Oil Seal Kit 56 5th or 6td 0 2nd Ratios S680+GV A : 6,70-0,690 B : 7,67-0,780 C : 8,90-0,840 D : 9,00-0,835 S6-80 E : 6,0-0,660 F : 6,99-0,820 G : 6,70-0,730 H : 6,70-0,780 L : 6,70-0,820 M : 7,4 -,000 N : 7,53-0,820 P : 8,90 -,000 Q : 9,00 -,000 R : 9,00 -, th th or 6td Old Type 7 New Type th rd RG RG st 33 3rd 9 34 RG st 2nd

29 25 O.E.M. Reference Fig. CEI no. ZF no. MB no. Description Q.ty Note Ratio S6-80+GV80 S Bearing D.70x50x Input Shaft 24 T Z=2 mm E Input Shaft 28 T F Input Shaft 23 T Z=27 mm G Input shaft 23 T Z=5 mm GHL Input Shaft 23 T Z=02 mm L Input Shaft 27 T Z=27 mm M Input Shaft 27 T Z=3 mm M Input Shaft 27 T Z=89 mm M Input Shaft 2 T N Input Shaft 22 T Z=0 mm P Input shaft 9 T Z=04 mm Q Input Shaft 9 T Z=90 mm Q Input shaft 9 T Z=2 mm QR Input Shaft 9 T Z=82 mm Q Bearing D.30x60x Grooved nut M40x,5 Old Type 4A Snap Ring M45x2,5 New Type Synchronizer Cone Synchronizer Ring 2 Old Type Synchronizer Ring 2 New Type Synchronizer Ring 2 Oldest(*) Spring L=3,50 3 Oldest Synchronizer Hub Sliding Sleeve Synchronizer Cone Pressure Piece Inner Spring De.3x Outer Spring De.6x Gear 6th Speed 22 T AL Gear 6th Speed 9 T BH Gear 5th Speed 27 T CP Gear 5th Speed 24 T DQ Gear 6th Speed 9 T EGN Gear 6th Speed 26 T F Gear 5th Speed 30 T M Gear 5th Speed 23 T R Needle Cage D.57x63x42, Bush Gear 4th Speed 28 T A Gear 4th Speed 26 T BEGHL Gear 4th Speed 3 T CP Gear 4th Speed 26 T DQ Gear 4th Speed 3 T F Gear 4th Speed 29 T M Notes (*) Old Version with 3 spring holes. To be used with spring (fig. 7) 0030 S xxx xxx

31 27 O.E.M. Reference Fig. CEI no. ZF no. MB no. Description Q.ty Note Ratio S6-80+GV80 S Gear 4th Speed 26 T NR Needle Bearing D.58x65x35, Synchronizer Cone Synchronizer Ring 2 Old Type Synchronizer Ring 2 New Type Synchronizer Ring 2 Oldest(*) Synchronizer Hub Sliding Sleeve Gear 3rd Speed 34 T A Gear 3rd Speed 32 T BDEGHL Gear 3rd Speed 33 T F Gear 3rd Speed 33 T CP Gear 3rd Speed 34 T M Gear 3rd Speed 32 T NQR Needle Cage D.80x88x39, Main Shaft (8 Splines) Old type w/nut Main Shaft (8 Splines) New type w/seeger Main Shaft (34 Splines) Old type w/nut Main Shaft (34 Splines) New type w/seeger Needle Cage D.95x03x39, Gear 2nd Speed 36 T Synchronizer cone Synchronizer Ring 2 Old Type Synchronizer Ring 2 New Type Synchronizer Ring 2 Oldest(*) Synchronizer Hub Sliding Sleeve st-2nd Speed Needle Cage D.80x88x Gear st Speed 50 T Follower Ring Bush D.70x84x48, Needle Cage D.84x96x Reverse Gear 47 T Bearing D.70x50x Output Flange D.50 8 Spl Output Flange D.65 8 spl Output Flange D spl Output Flange D.65 (8 holes) 34 spl Stop Washer Bronze Slide Bearing D.50,8x95,2x27, ant Gear 34 T A ant Gear 37 T BGHL ant Gear 47 T CP ant Gear 4 T DQR Notes (*) Old Version with 3 spring holes. To be used with spring (fig. 7) 0030 S xxx xxx

33 29 O.E.M. Reference Fig. CEI no. ZF no. MB no. Description Q.ty Note Ratio S6-80+GV80 S ant Gear 35 T E ant Gear 45 T F ant Gear 48 T M ant Gear 38 T N Gear 6th Speed 43 T AL Gear 6th Speed 39 T BH Gear 5th Speed 4 T CP Gear 5th Speed 36 T DQ Gear 6th Speed 42 T EGN Gear 6th Speed 5 T F Gear 5th Speed 43 T M ant Gear 37 T R Double Gear 3rd/4th-2/26 T A Double Gear 3rd/4th-22/29 T BEGHL Double Gear 3rd/4th-23/32 T CP Double Gear 3rd/4th-22/27 T DQ Double Gear 3rd/4th-24/37 T F Double Gear 3rd/4th-22/29 T NR Double Gear 3rd/4th-22/28 T M Countershaft 2/5 T Roller Bearing D.44,45x95,25x Thrust Washer Needle Cage D.45x53x Spacer Reverse Pin Reverse Gear 2 T CEI Spring Slide Set CEI Spring Slide Set Spring Slide Set CEI 9847 Oil Seal Kit CEI 9848 Gasket Kit Notes (*) Old Version with 3 spring holes. To be used with spring (fig. 7) 0030 S xxx xxx

35 3 suitable to : Z.F. Old Range GV90 (268 xxx xxx) Ratio Ratios Note 6,98-0,820 A 7,03-0,580 B 7,03-0,700 C 9,0-0,820 D OLD RANGE GV90 Technical Data OLD RANGE 0040

36 Suitable To : ZF 32 Gearbox Models GV90 Kits Gasket Kit 24 Oil Seal Kit 23 Springs & Slides Kits x 3 x 3 x 3 Kit x 6 x 6 x 6 Kit x 9 x 9 x 9 Kit A Clutch Cone Teeth Ratios GV90 A : 6,98-0,820 B : 7,03-0,580 C : 7,03-0,700 D : 9,0-0,820

37 33 O.E.M. Reference Fig. CEI no. ZF no. MB no. Description Q.ty Note Ratio Bearing D.70x50x Input Shaft Z=83 mm Input Shaft Z=88 mm Input shaft Z=05 mm Input Shaft Z=6 mm Input Shaft Z=6 mm Input Shaft Z=30 mm Needle Cage D.68x74x Gear 37 T ABC Gear 3 T D Synchronizer Cone Synchronizer Ring Synchronizer Ring 2 Old(*) 6A Spring L=3,50 3 Old Synchronizer Hub Sliding Sleeve Pressure Piece Inner Spring De.3x Outer Spring De.6x Synchronizer Cone Bearing D.70x50x Needle Bearing D.22x38x Intermediate Shaft 28 T 8 Teeth clutch A Intermediate Shaft 28 T 46 Teeth clutch A Intermediate Shaft 29 T 9 Teeth clutch BC Intermediate Shaft 25 T 9 teeth clutch D Bearing D.50,80x00x Gear 50 T ABC Gear 54 T Z=43 mm D Gear 54 t. Z=5 mm D Bearing D.66,6x2,7x30, Slide CEI Spring Slide Set CEI Spring Slide Set Spring Slide Set Oil Seal Kit CEI Gasket Kit Notes (*) Old Version with 3 spring holes. To be used with spring (fig. 6A) GV GV xxx xxx

38 Suitable To : ZF 34 Gearbox Models GV90 Kits Gasket Kit 24 Oil Seal Kit 23 Springs & Slides Kits x 3 x 3 x 3 Kit x 6 x 6 x 6 Kit x 9 x 9 x 9 Kit A Clutch Cone Teeth Ratios GV90 A : 6,98-0,820 B : 7,03-0,580 C : 7,03-0,700 D : 9,0-0,820

39 35 suitable to : Z.F. Old Range AK6-90+GV90 (268 xxx xxx) Ratio Ratios AK6-90 (268 xxx xxx) Ratios Note 7,03-0,580 B 9,0-0,820 D Ratio Note 5,67-0,700 E 7,03-0,700 F 7,03-0,80 G 9,0-,000 H OLD RANGE AK6-90 & GV90 Technical Data OLD RANGE 0050

40 Suitable To : ZF 36 Gearbox Models AK6-90 and AK6-90+GV Kits Gasket Kit 50 Oil Seal Kit 49 AK6-90+ GV th or 6td th st Ratios AK+GV A : B : 7,03-0,580 C : D : 9,0-0,820 AK6-90 E : 5,67-0,700 F : 7,03-0,700 G : 7,03-0,80 H : 9,0 -, rd th or 6td 40 RG th 4 3rd RG 2nd RG st 2nd A

41 O.E.M. Reference Fig. CEI no. ZF no. MB no. Notes Description Q.ty Note Ratio Bearing D.70x50x Input Shaft 33 T E Input shaft 29 T Z=3 mm F(#) Input Shaft 29 T Z=3 mm F(@) Input Shaft 29 T Z=90 mm G Input Shaft 29 T Z=05 mm G Input Shaft 25 T Z=5 mm H(#) Input Shaft 25 T Z=90 mm H(#) Input Shaft 25 T Z=2 mm H(#) Input Shaft 25 T Z=07 mm H(#) Input Shaft 25 T Z=4 mm H(@) Input Shaft 25 T H(@) Bearing D.30x60x Grooved nut M40x,5 Old Type Snap Ring M45x2,5 New Type Sliding Sleeve Z=2,00(*) Sliding Sleeve Z=9,50 mm Sliding Sleeve Z=9,50 mm FH(#) Sliding Sleeve Z=9,50 mm FH(@) Synchronizer Hub Synchronizer Hub FH(#) Synchronizer Hub FH(@) Ball D Spring De.5,50x Gear 6th Speed 26 T B Gear 5th Speed 24 T D Gear 6th Speed 28 T E Gear 6th Speed 26 T F(#) Gear 6th Speed 26 T F(@) Gear 6th Speed 29 T G Gear 5th Speed 24 T H(#) Gear 5th Speed 24 T H(@) Needle Cage D.57x63x42, Bush Gear 4th Speed 30 T BG Gear 4th Speed 29 T D Gear 4th Speed 33 T E Gear 4th Speed 30 T F(#) Gear 4th Speed 30 T F(@) Gear 4th Speed 29 T H(#) Gear 4th Speed 29 T H(@) Needle Bearing D.58x65x35, Sliding Sleeve Z2=9,50 mm Sliding Sleeve Z2=9,50 mm FH(#) Sliding Sleeve Z2=9,50 mm FH(@) (# Different coupling cone versions.to be coupled together. DO NO MIX The new version (@) dont use balls and springs (*) Old version with smaller sliding block. Use Sleeve with sliding AK6-90+GV90 AK AK xxx xxx

43 O.E.M. Reference Fig. CEI no. ZF no. MB no. Notes Description Q.ty Note Ratio Synchronizer Hub Synchronizer Hub FH(#) Synchronizer Hub FH(@) Bronze Slide Ball D Spring De.6x Gear 3rd Speed 34 T BG Gear 3rd Speed 35 T D Gear 3rd Speed 38 T E Gear 3rd Speed 34 T F(#) Gear 3rd Speed 34 T F(@) Gear 3rd Speed 35 T H(#) Gear 3rd Speed 35 T H(@) Needle Cage D.80x88x39, Main Shaft (8 Splines) Olt type w/nut Main Shaft (8 Splines) New type w/seeger Main Shaft (34 Splines) Old type w/nut Main Shaft (34 Splines) New type w/seeger Needle Cage D.95x03x39, Gear 2nd Speed 42 T Gear 2nd Speed 42 T FH(#) Gear 2nd Speed 42 T FH(@) Synchronizer Hub Synchronizer Hub FH(#) Synchronizer Hub FH(@) Sliding Sleeve Sliding Sleeve FH(#) Sliding Sleeve FH(@) Spring De.5,50x Ball D Needle Cage D.80x88x Gear st Speed 5 T Gear st Speed 5 T FH(#) Gear st Speed 5 T FH(@) Follower Ring Bush D.70x84x48, Needle Cage D.84x96x Reverse Gear 47 T Bearing D.70x50x Output Flange D.50 8 spl Output Flange D.65 8 spl Output Flange D spl Output Flange D spl Output Flange D.65 (8 holes) 34 spl Output Flange D.80 (0 holes) 34 spl. (# Different coupling cone versions.to be coupled together. DO NO MIX The new version (@) dont use balls and springs (*) Old version with smaller sliding block. Use Sleeve with sliding AK6-90+GV90 AK AK xxx xxx

45 O.E.M. Reference Fig. CEI no. ZF no. MB no. Notes Description Q.ty Note Ratio Stop Washer Bronze Slide Slide 2 Old(*) Bearing D.50,80x00x35 39A Bearing D.45x00x38, ant Gear 48 T BFG ant Gear 53 T DH ant Gear 44 T E Gear 6th Speed 6 T BF Gear 5th Speed 34 T DH Gear 6th Speed 53 T E Gear 6th Speed 59 T G Double Gear 3rd/4th-23/33 T BFG Double Gear 3rd/4th-23/28 T DH Double Gear 3rd/4th-23/30 T E Countershaft 2/7 T Thrust Washer Reverse Gear 20 T Needle Cage D.45x53x Spacer Reverse Pin Oil Seal Kit CEI Gasket Kit (# Different coupling cone versions.to be coupled together. DO NO MIX The new version (@) dont use balls and springs (*) Old version with smaller sliding block. Use Sleeve with sliding AK6-90+GV90 AK AK xxx xxx

47 43 suitable to : Z.F. Old Range S6-90+GV90 (268 xxx xxx) Ratios Ratio S6-90 (268 xxx xxx) Ratios Note 6,98-0,820 A 7,03-0,580 B 7,03-0,700 C 9,0-0,820 D Ratio Note 5,66-0,700 E 6,37-0,820 F 6,37-,000 G 6,37-,000 H 6,98-,000 L 6,98-,000 M 7,03-0,80 N 7,03-,000 P 9,0-,000 Q 9,08-,000 R OLD RANGE S6-90 & GV90 Technical Data OLD RANGE 0060

48 Suitable To : ZF 44 Gearbox Models S6-90 and S6-90+GV Springs & Slides Kits x 3 x 3 x 3 x 6 x 6 x 6 x 9 x 9 x 9 S6-90+ GV90 4a 3 4 Kit Kit Kit 55 2 Kits Gasket Kit Oil Seal Kit 56 5th or 6td 0 2nd Ratios S690+GV A : 6,98-0,820 B : 7,03-0,580 C : 7,03-0,700 D : 9,0-0,820 S6-90 E : 5,66-0,700 F : 6,37-0,820 G : 6,37 -,000 H : 6,37 -,000 L : 6,98 -,000 M : 6,98 -,000 N : 7,03-0,80 P : 7,03 -,000 Q : 9,0 -,000 R : 9,08 -, th th or 6td Old Type 7 New Type th rd RG RG st 33 3rd 9 34 RG st 2nd

49 45 O.E.M. Reference Fig. CEI no. ZF no. MB no. Description Q.ty Note Ratio S6-90+GV90 S Bearing D.70x50x Input Shaft 33 T Z=5 / 9 Teeth E Input Shaft 28 T 9 Teeth F Input Shaft 26 T 8 Teeth G Input Shaft 8 Teeth H Input Shaft 28 T Z=3 / 8 Teeth L Input Shaft 28 T L=3 / 46 Teeth L Input Shaft 28 T Z=3 / 8 Teeth M Input Shaft 28 T Z=3 / 46 Teeth M Input Shaft 29 T Z=90 / 9 Teeth N Input Shaft 29 T Z=05 / 9 Teeth N Input shaft 29 T Z=3 / 9 Teeth P Input Shaft 25 T Z=5 / 9 Teeth Q Input Shaft 25 T Z=90 / 9 Teeth Q Input Shaft 25 T Z=2 / 9 Teeth Q Input Shaft 25 T Z=07 / 9 Teeth Q Input Shaft 22 T 9 Teeth R Bearing D.30x68x26 AGHLM Bearing D.30x60x28 BCD Bearing D.30x60x28 EFNPQR Grooved nut M40x,5 Old Type 4A Snap Ring M45x2,5 New Type Synchronizer Cone 9 Teeth clutch BCD Synchronizer Cone 9 Teeth clutch EFNPQR Synchronizer Cone 8 Teeth clutch ALM Synchronizer Cone 46 Teeth clutch ALM Synchronizer Cone 8 Teeth clutch GH Synchronizer Ring 2 Old Type Synchronizer Ring 2 New Type Synchronizer Ring 2 Oldest(*) Spring L=3,50 3 Oldest Synchronizer Hub AGHLM Synchronizer Hub BCD Synchronizer Hub EFNPQR Sliding Sleeve Synchronizer Cone 9 Teeth clutch BCD Synchronizer Cone 9 Teeth clutch EFNPQR Synchronizer Cone 8 Teeth clutch ALM Synchronizer Cone 46 Teeth clutch ALM Synchronizer Cone 8 Teeth clutch G Synchronizer Cone 8 Teeth clutch H Pressure Piece Inner Spring De.3x Outer Spring De.6x Gear 5th Speed 32 T 8 Teeth clutch AL Notes (*) Old Version with 3 spring holes. To be used with spring (fig. 7) 0060 S xxx xxx

50 Suitable To : ZF 46 Gearbox Models S6-90 and S6-90+GV Springs & Slides Kits x 3 x 3 x 3 x 6 x 6 x 6 x 9 x 9 x 9 S6-90+ GV90 4a 3 4 Kit Kit Kit 55 2 Kits Gasket Kit Oil Seal Kit 56 5th or 6td 0 2nd Ratios S690+GV A : 6,98-0,820 B : 7,03-0,580 C : 7,03-0,700 D : 9,0-0,820 S6-90 E : 5,66-0,700 F : 6,37-0,820 G : 6,37 -,000 H : 6,37 -,000 L : 6,98 -,000 M : 6,98 -,000 N : 7,03-0,80 P : 7,03 -,000 Q : 9,0 -,000 R : 9,08 -, th th or 6td Old Type 7 New Type th rd RG RG st 33 3rd 9 34 RG st 2nd

51 47 O.E.M. Reference Fig. CEI no. ZF no. MB no. Description Q.ty Note Ratio S6-90+GV90 S Gear 5th Speed 32 T 46 Teeth clutch AL Gear 6th Speed 26 T 9 Teeth clutch BC Gear 5th Speed 24 T 9 Teeth clutch DQ Gear 6th Speed 28 T 9 Teeth clutch E Gear 6th Speed 25 T 9 Teeth clutch F Gear 5th Speed 28 T 8 Teeth clutch G Gear 5th Speed 32 T 8 Teeth clutch H Gear 5th Speed 3 T 8 Teeth clutch M Gear 5th Speed 3 T 46 Teeth clutch M Gear 6th Speed 29 T 9 Teeth clutch N Gear 5th Speed 28 T 9 Teeth clutch P Gear 5th Speed 29 T 9 Teeth clutch R Needle Bearing D.62x70x40 AGHLM Needle Cage D.57x63x42,5 BCD Needle Cage D.57x63x42,5 EFNPQR Bush AGHLM Bush BCD Bush EFNPQR Gear 4th Speed 32 T AHL Gear 4th Speed 30 T BCN Gear 4th Speed 29 T DQ Gear 4th Speed 33 T E Gear 4th Speed 29 T F Gear 4th Speed 3 T M Gear 4th Speed 30 T GP Gear 4th Speed 3 T R Needle Bearing D.58x65x35, Synchronizer Cone Synchronizer Ring 2 Old Type Synchronizer Ring 2 New Type Synchronizer Ring 2 Oldest(*) Synchronizer Hub Sliding Sleeve Gear 3th Speed 35 T AHL Gear 3rd Speed 34 T BCN Gear 3rd Speed 35 T DQ Gear 3rd Speed 38 T E Gear 3rd Speed 33 T F Gear 3rd Speed 36 T GP Gear 3rd Speed 35 T M Gear 3rd Speed 35 T R Needle Cage D.80x88x39, Main Shaft (34 Splines) New w/seeger AGHLM Main Shaft (8 Splines) Old w/nut BCD Main Shaft (8 Splines) Old w/nut EFNPQR Notes (*) Old Version with 3 spring holes. To be used with spring (fig. 7) 0060 S xxx xxx

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