Manufacturing & Supply Chain Transformation

Transcript

1 Manufacturing & Supply Chain Transformation Giovanni Miragliotta Industria 4.0 Direttore Osservatorio Smart Manufacturing

2 Agenda Playground New technologies for an old problem What Industry 4.0 really is Industry 4.0 in Italy Industry 4.0 for Italy! Open discussion 16 novembre

3 The Fourth industrial revolution Prima Rivoluzione Industriale Seconda Rivoluzione Industriale Terza Rivoluzione Industriale Quarta Rivoluzione Industriale Introduzione di strumenti meccanici di produzione Organizzazione del lavoro, produzione di massa, utilizzo dell energia elettrica Prima automazione, l'elettronica e l'informatica entrano nelle imprese Prodotti e processi interconnessi grazie alle nuove tecnologie digitali TEMPO Primo telaio a vapore Prima catena di montaggio (1870) Primo PLC (1969) 16 novembre

4 The Fourth industrial revolution Definition Big Data Wearable Technology Industry 4.0 is a vision of the future of Industry and Manufacturing in which Information Technologies are going to boost competitiveness and efficiency by interconnecting every resource (data, people and machinery) in the Value Chain Wi-Fi Smart Objects Cloud Computing Wireless Networks Machine to Machine Additive Manufacturing HMI Cyber Physical Systems Sensors Industrial Internet Mobile Devices Service Oriented Architecture Industrial Analytics Augmented Reality RFId Visors IPv6 Advanced Automation Information Systems Robots Bluetooth NFC Virtualization 16 novembre

5 The Fourth industrial revolution Definition Industry 4.0 is a vision of the future of Industry and Manufacturing in which Information Technologies are going to boost competitiveness and efficiency by interconnecting every resource (data, people and machinery) in the Value Chain SMART MANUFACTURING TECHNOLOGIES Industrial Analytics Cloud Manufacturing Information Technology Industrial Internet of Things Advanced Human-Machine Interface Advanced Automation Additive Manufacturing Operational Technology 16 novembre

6 The Fourth industrial revolution What do they have in common? Industrial IoT Advanced Human-Machine Interface Industrial Analytics Advanced Automation Cloud Manufacturing Additive Manufacturing Bridge the gap between physical and digital worlds Remove constraints Adequately mature New skills 16 novembre

7 The Fourth industrial revolution Definition SMART MANUFACTURING TECHNOLOGIES Industrial Analytics Cloud Manufacturing Industrial Internet of Things Advanced Human-Machine Interface Advanced Automation Additive Manufacturing TRADITIONAL SOLUTIONS New Product Development CAD 2D/3D Sviluppo Prodotto e Ingegneria FEM / CFD Product Data Management (PDM) Product Lifecycle Mngmt (PLM) Configuration Lifecycle Mgmt (CLM) Operations Management Production control Scheduling Manufacturing Execution System Produzione e Logistica (MES) Warehouse Mgmt System (WMS) Computerized Maintenance Mgmt System (CMMS) Governance Risk and Compliance (GRC) 16 novembre

8 The Fourth industrial revolution Playground PROCESSES Smart Lifecycle Smart Supply Chain Smart Factory Cloud Manufacturing SMART TECHNOLOGIES Industrial Analytics Industrial IoT Advanced HMI Advanced Automation Additive Manufacturing 16 novembre

9 The Fourth industrial revolution Playground PROCESSES Smart Lifecycle Smart Supply Chain Smart Factory SMART TECHNOLOGIES Cloud Manufacturing Industrial Analytics Industrial IoT Advanced HMI Advanced Automation Additive Manufacturing New Product Development Product Lifecycle management Suppliers Relationship Management Production & Distribution Planning Supply Chain Event Management Suppliers Relationship Management Production Management Logistics Management Maintenance Management Quality Management Safety & Compliance 16 novembre

10 Industry 4.0 Everyone is talking about it 16 novembre

11 Industry 4.0 Everyone is doing it Canada 2015 Conestoga: Centre for Smart Manufacturing UK Catapult-High Value Manufacturing Spain Industria Conectada Belgio Made Different Svezia Produktion 2030 Danimarca Made Germania Industrie 4.0 Korea del Sud 2015 Manufacturing innovation 3.0 Strategic Action Programme Portugal - PRODUTECH Stati Uniti Advanced Manufacturing Partnership Francia Industrie du Futur Olanda Smart Industry India Make in India Giappone Industrial Value Chain Initiative Cina Made in China 2025 Australia The Next Wave of Manufacturing 16 novembre

12 Industry 4.0 Everyone is doing it Italy, here we are! Italia 2016 Piano Nazionale Industria novembre

14 New technologies for an old problem IT is leading the change SMART MANUFACTURING TECHNOLOGIES Industrial Analytics Cloud Manufacturing Information Technology Industrial Internet of Things Advanced Human-Machine Interface Advanced Automation Additive Manufacturing Operational Technology 16 novembre

15 The old IoT The history of connecting objects Level 1 Level 2 Level 3 Data center and management Network management platforms Cloud storage Data analytics Mediation Gateway, repeaters Sensors and nodes Smart objects Widespread and pervasive Energy and/or band limitations 16 novembre

16 The (baby) IoT: RFId Supply Chain Management applications (2003) 16 novembre

17 The (baby) IoT: RFId Supply Chain Management applications ( ) 16 novembre

18 After 10 (exciting) years HW & Technology Wireless Sensor Networks (Zigbee et similia) Low Power Wide Area networks 16 novembre

19 After 10 (exciting) years SW Platforms IOT Platform Ecosystem 16 novembre

20 The real (industrial) IoT Application areas Adherence to the IoT paradigm High Medium Low Smart Factory Smart Home & Building Smart City & Smart Environment Smart Car (V2V & V2I) Smart Agricolture Smart Grid Smart Logistics (Supply chain management) Smart Metering (Gas & water) Smart Home & Building Smart City & Smart Environment (traffic monitoring, public transportation, lightning ) Smart asset management Embryo Under dev. Consolidated Diffusion Maturity ehealth Smart Metering (electricity ) Smart Car Smart Logistics (Transortation) Car anti-theft Remote heating 2012 outlook Home safety 16 novembre

22 Cloud Manufacturing Definition Xun Xu, 2012, From cloud computing to cloud manufacturing, Robotics and Computer-Integrated Manufacturing. Two types of cloud computing adoptions in the manufacturing sector have been suggested: manufacturing with direct adoption of cloud computing technologies, and cloud manufacturing, the manufacturing version of cloud computing. In cloud manufacturing, distributed resources are encapsulated into cloud services and managed in a centralized way. Cloud users can request services ranging from product design, manufacturing, testing, management and all other stages of a product lifecycle. 16 novembre

23 Cloud Manufacturing Application Areas Manufacturing as a Service (MaaS) Software as a Service (SaaS) Cloud Computing Platform as a Service (PaaS) Infrastructure as a Service (IaaS) Democratization of Engineering analysis 16 novembre

24 Cloud Manufacturing Application areas Manufacturing as a Service (MaaS) Software as a Service (SaaS) Cloud Computing Platform as a Service (PaaS) Infrastructure as a Service (IaaS) The Internet of Things Platforms Democratization of Engineering analysis 16 novembre

25 Cloud Manufacturing PaaS IoT at Work! From a vertical to a horizontal approach 16 novembre

26 Cloud Manufacturing Application areas Manufacturing as a Service (MaaS) Cloud Computing Software as a Service (SaaS) Platform as a Service (PaaS) Infrastructure as a Service (IaaS) Value Chain Collaboration The Internet of Things Platforms Democratization of Engineering analysis 16 novembre

27 Cloud Manufacturing SaaS 2015 offering (Application AND Platforms) Demand /Sales Management Supply Chain Planning Execution Transport & Logistics Suppliers Managem. Others Cloud platforms 16 novembre

28 Cloud Manufacturing SaaS State of the Art Suppliers Manufacturing Partners Transportation Carriers Customers Channel Partners 3PLs Internal Visibility Integration Cloud Custom Apps IBP Response On-Premise: ERP, SCM, BW, GATP, Supply Planning, Strategic Procurement, Etc. Sales Company's Social Networks 16 novembre

29 Cloud Manufacturing Application areas Manufacturing as a Service (MaaS) Virtualization of production resources Cloud Computing Software as a Service (SaaS) Platform as a Service (PaaS) Infrastructure as a Service (IaaS) Value Chain Collaboration The Internet of Things Platforms Democratization of Engineering analysis 16 novembre

30 Cloud Manufacturing MaaS Charm or Reality? Is it just a marketplace concept evolution, or something different? 16 novembre

31 Cloud Manufacturing MaaS What s new? Wu. D., Rosen D. W., Wang L., Schaefer D., 2014, Cloud-Based Manufacturing: Old Wine in New Bottles? epurchasing (Marketplace) Reconfigurable Manufacturing Systems 16 novembre

32 Cloud Manufacturing Infrastructure 16 novembre

33 Cloud Manufacturing (Main) Open points Standardized product / service description and Service Discovery MTConnect Simple HTML Ontology Extension (SHOE) DARPA Agent Markup Language (DAML) Web Ontology Language (OWL) Cost & Time effectiveness Intellectual Propriety Rights 16 novembre

35 Industrial Analytics The Big One DATA VISUALIZATION MODELS PREDICTIVE PREEMPTIVE DIAGNOSTIC PRESCRIPTIVE DESCRIPTIVE BUSINESS INTELLIGENCE ADVISOR INFORMATION INSIGHTS DECISION ACTION 16 novembre

36 Advanced Human-Machine Interface Available (and coming soon) solutions Dispositivi wearable e nuove interfacce uomo/macchina per l acquisizione e/o la veicolazione di informazioni in formato vocale, visuale e tattile. Includono sia sistemi ormai consolidati (display touch, scanner 3D, ecc ) e soluzioni più innovative e bidirezionali (visori per la realtà, Performance Support System, Manuali tecnici interattivi, ecc ). 16 novembre

37 Advanced Human-Machine Interface Available (and coming soon) solutions Visual management (Remote) Maintenance Training Warehouse operations 16 novembre

38 New technologies for an old problem SMART MANUFACTURING TECHNOLOGIES Industrial Analytics Cloud Manufacturing Information Technology Industrial Internet of Things Advanced Human-Machine Interface Advanced Automation Additive Manufacturing Operational Technology 16 novembre

39 Advanced Automation Capabilities Fa riferimento ai più recenti sviluppi nei sistemi di produzione automatizzati, caratterizzati da elevata capacità cognitiva, interazione e adattamento al contesto, auto-apprendimento e riconfigurabilità. L esempio più evidente di questa famiglia di tecnologie sono i robot collaborativi (co-bots), che sono progettati per operare in mezzo e al fianco degli operatori. 16 novembre

40 Advanced Automation Capabilities Autonomous vehicles Collaborative robots 16 novembre

41 New technologies for an old problem SMART MANUFACTURING TECHNOLOGIES Industrial Analytics Cloud Manufacturing Information Technology Industrial Internet of Things Advanced Human-Machine Interface Advanced Automation Additive Manufacturing Operational Technology 16 novembre

42 Additive Manufacturing Capabilities Anche nota come Stampa 3D, ribalta l approccio dei processi produttivi classici, creando un oggetto attraverso la sua stampa strato per strato. Nata nella prima metà degli anni 80, negli ultimi anni ha avuto un forte sviluppo, allargando il novero dei processi tecnologici di base (Selective Laser Sintering, Electron Beam Melting, Fused Deposition Modeling, ecc.) e dei materiali trattabili (plastiche e metalli) con buone prestazioni di finitura e resistenza meccanica. 16 novembre

43 Additive Manufacturing to everyday business 16 novembre

44 Additive Manufacturing Applications to metal Rapid Prototyping Rapid Tooling (RP) (RT) Rapid Manufacturing (RM) Maintenance & Repair 16 novembre

45 Additive Manufacturing Game changing technology Componenti di un kit realizzati in un unico processo di lavorazione. Spariscono i set up. Spariscono i lotti minimi di produzione/riordino. Consolidamento di svariati sub-componenti in un unica parte integrata. Aumenta la durabilità della parte. Spariscono gli stock di molti sub-componenti. Conformal cooling Canali di raffreddamento conformi alla forma dello stampo. Stampaggio a iniezione più produttivo 40/60%. 16 novembre

46 Additive Manufacturing SWOT Analysis Forze Net shape Part consolidation Lightweight Geometrie complesse (ad es.features interne) Eliminazione/Riduzione del tooling Immediata Customizzazione Design Optimization e Flessibilità Serie uniche (Nicchie di mercato) Opportunità Line MFG & Agile MFG ** Distributed MFG Produzione on Demand Batches multi-prodotto Riduzione degli stock Debolezze Limited size of the build Dimensional Accuracy Post processing* needed Material Limitation Cost of the AMT printer Low production volumes Superficial roughness Speed of AMT printer Minacce Reverse Engineering Problemi di Proprietà Intellettuale Armi Sicurezza nelle attività AM «Powder Power»*** 16 novembre

47 Industry 4.0 application scenario Worldwide Smart Lifecycle Smart Supply Chain PROCESSI Smart Factory New Product Development Product Lifecycle management Suppliers Relationship Management Production & Distribution Planning Supply Chain Event Management Production Management Logistics Management Maintenance Management Quality Management Safety & Compliance Cloud Manufacturing Industrial Analytics Industrial IoT Advanced HMI Advanced Automation Additive Manufacturing 16 novembre Applications' sample: 176 Italy, 154 World 330 SMART TECHNOLOGIES

49 What Industry 4.0 really is Connecting Innovations Smart Connected Product Smart Logistics Smart Factory 16 novembre

50 What Industry 4.0 really is Connecting Innovations Traditional Solutions Internet of Things 16 novembre

52 Industry 4.0 in Italy Survey Answers 210 Big company (68%) 9 97 SME (32%) Industrial sectors Altro "per parti"; 5% Legno e arredo; 6% Aero e difesa; 4% Macchinari; 17% Automotive; 8% Fashion; 8% Chimica e farmaceutic a; 9% Eldom; 9% Altro "per processo"; 10% Metallurgia e prod. in metallo; 13% Industria alimentare; 11% 16 novembre Others (15%) COO/Production Director (73%) CIO / IT Manager (12%)

53 Industry 4.0 in Italy Knowledge level 40% Knowledge about the topic: self evaluation 35% 30% 25% 20% 15% 10% 5% 0% 38% 31% "I don't know" "I read some articles" 16% "I partecipated in some events on this topic" 13% "The company is evaluating some applications" 15% "The company has applications of this topic" More than 1/3 of the respondents do not even know the topic today we are talking about! 2016, Survey on 307 Italian Manufacturing companies 16 novembre

54 Industry 4.0 in Italy Diffusion and processes Processes Smart Life Cycle Smart Supply Chain Smart Factory Technologies Cloud Manufacturing Industrial Analytics Industrial IoT Advanced HMI Advanced Automation Additive Manufacturing 8% 11% 20% 11% 15% 20% 9% 9% 16% 8% 4% 16% 3% 3% 13% 20% < 1% 8% 2016, Survey on 307 Italian Manufacturing companies 16 novembre

55 Industry 4.0 in Italy The decisional process: who is the decision maker? 100% 90% 80% 70% 60% 50% 40% 30% 20% 10% 0% BIG COMPANIES 100% 90% 80% 70% 60% 50% 40% 30% 20% 10% 0% SME Just consulted Take decisions Just consulted Take decisions Explain and convince the top management, especially in SMEs 2016, Survey on 299 Italian Manufacturing companies 16 novembre

56 Industry 4.0 in Italy The Digital Skills Gap analysis Have you done an analysis of the Digital Skills Gap? 2016, Survey on 301 Italian Manufacturing companies 16 novembre

57 Industry 4.0 in Italy Big vs SME company Have you done an analysis of the Digital Skills Gap? 54% 79% BIG SME 2016, Survey on 301 Italian Manufacturing companies 16 novembre

58 Industry 4.0 in Italy The Digital Skills Gap analysis Have you done an analysis of the Digital Skills Gap? 2016, Survey on 301 Italian Manufacturing companies 16 novembre

59 Industry 4.0 in Italy The Digital Skills Gap analysis Have you done an analysis of the Digital Skills Gap? Yes some results.. There is a gap: we need to do something 6% 32% Only a few figures have this digital skills, but generally we are ready We are ready, there is no gap 62% 2016, Survey on 301 Italian Manufacturing companies 16 novembre

61 Industry 4.0 for Italy Piano Nazionale Industria 4.0 Investimenti innovativi Incentivare gli investimenti privati su tecnologie e beni I4.0 Aumentare la spesa privata in Ricerca, Sviluppo e Innovazione Rafforzare la finanza a supporto di I4.0, VC e start-up Direttrici chiave Competenze Diffondere la cultura I4.0 attraverso Scuola Digitale e Alternanza Scuola Lavoro Sviluppare le competenze I4.0 attraverso percorsi Universitari e Istituti Tecnici Superiori dedicati Finanziare la ricerca I4.0 potenziando i Cluster e i dottorati Creare Competence Center e Digital Innovation Hub Direttrici di accompagnamento Infrastrutture abilitanti Assicurare adeguate infrastrutture di rete (Piano Banda Ultra Larga) Collaborare alla definizione di standard e criteri di interoperabilità IoT Strumenti pubblici di supporto Garantire gli investimenti privati Supportare i grandi investimenti innovativi Rafforzare e innovare il presidio di mercati internazionali Supportare lo scambio salario-produttività attraverso la contrattazione decentrata aziendale Governance e awareness Sensibilizzare sull importanza dell'i4.0 e creare la governance pubblico privata Fonte: Cabina di Regia Industria novembre

62 Industry 4.0 for Italy Piano Nazionale Industria 4.0 Investimenti innovativi +10 Mld incremento investimenti privati da 80 a 90 Mld nel ,3 Mld di spesa privata in R&S&I con maggiore focus su tecnologie I4.0 nel periodo ,6 Mld volume investimenti privati early stage mobilitati nel periodo Direttrici chiave Competenze studenti universitari e manager specializzati su temi I % studenti iscritti ad Istituti Tecnici Superiori su temi I4.0 ~1.400 dottorati di ricerca con focus su I4.0 (vs. ~5.000 previsti nel PNR) Competence Center nazionali Direttrici di accompagnamento Infrastrutture abilitanti 100% delle aziende italiane coperte a 30Mbps entro il % delle aziende italiane coperte a 100Mbps entro il consorzi in ambito standard IoT presidiati in aggiunta ai tavoli istituzionali a partire dal 2017 Strumenti pubblici di supporto +0,9 Mld Riforma e rifinanziamento per il 2017 del Fondo Centrale di Garanzia +1 Mld Contratti di sviluppo focalizzati su investimenti I4.0 +0,1 Mld Forte investimento su catene digitali di vendita (Piano Made in Italy) Scambio salario produttività tramite incremento RAL e limite massimo agevolabile Fonte: Cabina di Regia Industria novembre

63 Industry 4.0 for Italy Piano Nazionale Industria 4.0 Anticipazione del Piano Forum Ambrosetti di Cernobbio Presentazione Piano Nazionale Industria 4.0 Approvazione del disegno di Legge di Bilancio 2017 Presentazione della lista delle tecnologie incentivabili: Beni strumentali Sistemi Dispositivi Beni immateriali 5Set Set Ott Ott novembre

64 Industry 4.0 for Italy Piano Nazionale Industria 4.0 Iniziative Incentivare gli investimenti privati su tecnologie e beni I4.0 Iperammortamento: Incremento dell'aliquota al 250% per beni I4.0 Superammortamento: Affinamento e proroga della norma per un anno Beni Strumentali: Proroga della norma per un anno Fondo Rotativo Imprese: Sezione del FRI dedicata a investimenti I4.0 in cui CDP interviene in pool con il sistema bancario 3 Aumentare la spesa privata in Ricerca, Sviluppo e Innovazione Credito d'imposta alla ricerca: Incremento aliquota su ricerca interna dal 25% al 50% e limiti credito massimo per contribuente da 5 a 20 M Rafforzare la finanza a supporto di I4.0, VC e start-up Detrazioni fiscali al 30% per investimenti fino a 1 M in PMI innovative Assorbimento perdite start-up da parte di società "sponsor" PIR - Detassazione capital gain su investimenti a medio/lungo termine Programma "acceleratori di impresa" Fondi dedicati all'industrializzazione di idee e brevetti innovativi Fondi VC dedicati a start-up I4.0 in co-matching Totale Impegno privato 1 10,0 Mld 11,3 Mld 2,6 Mld 1. Include circa 0,5 Mld di investimenti CDP; 2. Impegno Pubblico include i valori per la copertura degli investimenti privati sostenuti nel 2017 oggetto delle iniziative Iperammortamento, Superammortamento e Beni Strumentali; 3. Dotazioni nominali addizionali CDP pari a 3 Mld Fonte: CDP; Invitalia; MEF; MISE Impegno pubblico ~13 Mld 2 ~24 Mld ~ 13 Mld 16 novembre

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