16S112/1-16S130/1 16S160/1

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1 ZF EcoSplit Models 16S112/1-16S130/1 16S160/1 04/2008 File ZFE0020.Pdf

2 1 Z.F. EcoSplit I 6S112/1 6S1 to 16S1 6S190 From 16S1 suitable to : MERCEDES MAN IVECO RVI DAF VOLVO Ratios 90/1 Application 16S112/1 16S130/1 16S160/1 16S190/1 (1296) (1295) (1297) (1297) R.10,14-0,72 R.11,46-0,85 R.13,68-1,00 R.14,29-0,82 R.17,06-1,00 A B C D E 16S112/1 16S130/1 16S160/1 16S190/1 Technical Data 020 /

3 Suitable To : ZF 2 Gearbox Models 16S112/1-16S130/1-16S160/1 Input Shaft D s 1 L 4 Main Shaft nd Const 7 4th Gasket 75 7 Old Type Old Type New Type Oil Seal 74 H New Type 45 Countershaft & Reverse Shaft Const Ratios 16S112/1 A :-- B :-- C : 13,68-1,00 D :-- E:-- 16S130/1 A : 10,14-0,72 B : 11,46-0,85 C : 13,68-1,00 D : 14,29-0,82 E:-- 16S160/1 A :-- B : 11,46-0,85 C : 13,68-1,00 D : 14,29-0,82 E:17,06-1,00 34 L Springs & Slides s rd st th rd Springs & Slides s x 6 x 6 x RG RG 1st 2nd x 9 x 9 x 9 72 RG

4 O.E.M. Reference (1) Only for input Shaft (2) Only for input Shaft (3) To be coupled together with Fig (4) To be coupled together with Fig Front Cover 1 L=147-D= Oil Seal 48x75x Oil Seal 55x75x8 1 (1) Oil Seal 90x110x13 1 (2) Oil Pump Securing Ring Securing Ring 1 S.4,20 mm Split Ring T.4,30 mm 1 (3) Split Ring T.3,80 mm 1 (3) Split Ring T.4,00 mm 1 (4) Split Ring T.3,80 mm 1 (4) Bearing D.80x150x27, Needle Cage D.88x96x Needle Cage D.88x96x24, Needle Cage D.88x96x Constant Gear 28 T 1 C Constant Gear 28 T 1 AC Constant Gear 30 T 1 B Constant Gear 29 T 1 D Constant Gear 30 T 1 B Constant Gear 28 T 1 C Constant Gear 29 T 1 D Constant Gear 26 T 1 E Synchronizer Cone Synchronizer Ring 2 Old Type Synchronizer Ring 2 New Type Input Shaft Input Shaft 1 L=95 D= Input Shaft Input Shaft 1 With NMV130 (Clutch PTO) Input shaft Input Shaft 1 With NMV130 (Clutch PTO) Pin Outer Spring De.6x Inner Spring De.3x Pressure piece Oil Tube Sliding Sleeve Synchronizer Cone Roller Cage D.30x60x25, Roller Cage D.35x68x27, Grooved Nut M60x1, Roller Cage D.63x97,5x31, Roller Cage D.63x97,5x34, Roller Cage D.63x97,5x37, / A

5 O.E.M. Reference (1) Only for input Shaft (2) Only for input Shaft (3) To be coupled together with Fig (4) To be coupled together with Fig Gear 4th Speed 30 T 1 C Gear 4th Speed 30 T 1 AC Gear 4th Speed 28 T 1 B Gear 4th Speed 26 T 1 D Gear 4th Speed 28 T 1 B Gear 4th Speed 30 T 1 C Gear 4th Speed 26 T 1 D Gear 4th Speed 29 T 1 E Synchronizer Cone Synchronizer Ring 2 Old Type Synchronizer Ring 2 New Type Synchronizer Hub Pressure Piece Spring D.6,50x23, Sliding Sleeve Gear 3rd Speed 34 T 1 C Gear 3rd Speed 25 T 1 A Gear 3rd Speed 32 T 1 BD Gear 3rd Speed 34 T 1 C Gear 3rd Speed 32 T 1 BD Gear 3rd Speed 34 T 1 C Gear 3rd Speed 34 T 1 E Needle Cage D.82x90x Needle Cage D.82x90x Needle Cage D.82x90x Main Shaft Main Shaft 1 A Main Shaft 1 BC Main Shaft 1 D Main Shaft 1 BC Main Shaft 1 DE Needle Cage D.82x90x Needle Cage D.82x90x60 1 A Needle Cage D.82x90x49 1 BCD Needle Cage D.82x90x Gear 2nd Speed 38 T 1 C Gear 2nd Speed 34 T 1 A Gear 2nd Speed 37 T 1 BD Gear 2nd Speed 38 T 1 C Gear 2nd Speed 37 T 1 BD Gear 2nd Speed 38 T 1 CE Synchronizer Cone Synchronizer Ring 2 Old Type Synchronizer Ring 2 New Type Synchronizer Hub / A

6 O.E.M. Reference Sliding Sleeve Sliding Sleeve 1 A Sliding sleeve 1 BCD Sliding sleeve Needle Cage D.70x78x Needle Cage D.70x78x46 1 A Needle Cage D.70x78x55 1 BCD Needle Cage D.82x90x Bush Gear 1st Speed 47 T 1 C Gear 1st Speed 41 T 1 A Gear 1st Speed 44 T 1 BD Gear 1st Speed 47 T 1 C Gear 1st Speed 44 T 1 BD Gear 1st Speed 47 T 1 CE Engaging Ring Engaging Ring 1 A Engaging Ring 1 BCD Engaging Ring Bush D.60x75x Bush D.60x75x38 1 ABC Bush 1 BC Needle Cage D.75x83x Needle Cage D.78x86x Reverse Gear 38 T 1 C Reverse Gear 39 T 1 A Reverse Gear 39 T 1 BD Reverse Gear 38 T 1 C Reverse Gear 39 T 1 BD Reverse Gear 38 T 1 CE Thrust Washer Thrust Washer 1 ABC Thrust Washer 1 BC Sun Gear 27 T Sun Gear 27 T 1 ABC Sun Gear 27 T 1 BC Sun Gear 24 T 1 D Sun Gear 24 T 1 DE Stop Washer Oil Tube Oil Collector Oil Collector 1 ABC Oil Collector 1 D Oil Collector Bearing D.60x130x31 1 (1) Only for input Shaft (2) Only for input Shaft (3) To be coupled together with Fig (4) To be coupled together with Fig / A

7 O.E.M. Reference Bearing D.60x130x31 1 ABC Bearing 80x140x26 1 D Bearing 65x140x33 1 BC Bearing 80x140x33 1 DE Bearing D.50,80x100x Constant Gear 34 T 1 C Constant Gear 34 T 1 AC Constant Gear 31 T 1 B Constant Gear 32 T 1 D Constant Gear 31 T 1 B Constant Gear 34 T 1 C Constant Gear 32 T 1 D Constant Gear 35 T 1 E Gear 4th Speed 31 T 1 C Gear 4th Speed 31 T 1 AC Gear 4th Speed 34 T 1 B Gear 4th Speed 35 T 1 D Gear 4th Speed 34 T 1 B Gear 4th Speed 31 T 1 C Gear 4th Speed 35 T 1 D Gear 4th Speed 32 T 1 E Gear 3rd Speed 25 T 1 C Gear 3rd Speed 36 T 1 A Gear 3rd Speed 28 T 1 BD Gear 3rd Speed 25 T 1 C Gear 3rd Speed 28 T 1 BD Gear 3rd Speed 25 T 1 C Gear 3rd Speed 26 T 1 E Countershaft T 1 C Countershaft 1 A Countershaft T 1 BD Countershaft T 1 C Countershaft T 1 BD Countershaft T 1 CE Bearing D.50,8x104,7x39, Bearing D.50x110x Bearing D.49,2x103,1x43, Reverse Gear Pin Needle Cage D.45x53x Reverse Gear 24 T 1 C Reverse Gear 21 T 1 A Reverse Gear 21 T 1 BD Reverse Gear 24 T 1 C Reverse Gear 21 T 1 BD Reverse Gear 24 T 1 CE (1) Only for input Shaft (2) Only for input Shaft (3) To be coupled together with Fig (4) To be coupled together with Fig / A

8 O.E.M. Reference Thrust Washer Spring Slide Set CEI Spring Slide Set Spring Slide Set CEI Spring Slide Set Oil Seal Ring Gasket 1 (1) Only for input Shaft (2) Only for input Shaft (3) To be coupled together with Fig (4) To be coupled together with Fig / A

9 Suitable To : ZF 8 Gearbox Models 16S112/1-16S130/1-16S160/1 Planet Carrier (GP) Old Type New Type (5 pcs.) (5 pcs.) s 9 3 Ratios Gasket 51 Oil Seal Shifting Forks 4th/3rd R.G. 2nd/1st 16S112/1 A :-- B :-- C : 13,68-1,00 D :-- E:-- 16S130/1 A : 10,14-0,72 B : 11,46-0,85 C : 13,68-1,00 D : 14,29-0,82 E:-- 16S160/1 A :-- B : 11,46-0,85 C : 13,68-1,00 D : 14,29-0,82 E:17,06-1, Splitter (GV) Range (GP) Springs & Slides s CEI Project x 6 x 6 x x 9 x 9 x

10 O.E.M. Reference Planetary Carrier Planetary Carrier 1 ABC Planetary Carrier 1 D Planetary Carrier 1 BC Planetary Carrier 1 DE Planet Shaft Planet Shaft 5 ABC Planet Shaft 5 D Planet Shaft Lock Pin D.3x Lock Pin D.5x Thrust Washer D.29x57,50x1, Thrust Washer D.29x57,50x1,50 10 ABC Thrust Washer D.29x64x1,5 10 D Thrust Washer D.29x64x1, Spacer Ring D.29x39x1, Roller Set D.6x14,75 (180 pcs) Roller Set D.6x14,75 (180 pcs) 180 ABC Roller Set D.10x16,80 (120 pcs) 120 D Roller Set D.10x16,80 (120 pcs) Planetary Gear Set (5 pcs) Planetary Gear Set (5 pcs) 1 ABC Planetary Gear Set (5 pcs) 1 D Planetary Gear Set (5 pcs) 1 BC Planetary Gear Set (5 pcs) 1 DE Planetary Gear Set Planetary Gear Set 1 ABC Planetary Gear Set 1 BC Planetary Gear Set 1 DE Crown Gear 83 T Crown Gear 83 T 1 ABC Crown Gear 86 T 1 D Crown Gear 83 T 1 BC Crown Gear 86 T 1 DE Flange Gear 83 T Flange Gear 83 T 1 ABC Flange Gear 86 T 1 D Flange Gear 83 T 1 BC Flange Gear 86 T 1 DE Locking Wire Locking Wire 1 ABC Locking Wire 1 D Locking Wire 1 BC Locking Wire 1 DE Bearing D.75x105x / B

11 O.E.M. Reference Bearing D.75x105x16 1 ABC Bearing D.80x110x16 1 D Bearing D.80x110x Ring 1 D Ring Synchronizer Cone Synchronizer Ring 2 Old Type Synchronizer Ring 2 New Type Synchronizer Hub Pressure Piece Inner Spring De.3x Outer Spring De.6x Sliding Sleeve Synchronizer Cone (36 Spl.) Synchronizer Cone (36 Spl.) 1 ABC Synchronizer Cone (38 Spl.) 1 D Synchronizer Cone (38 Spl.) Bearing D.90x160x Cover Cover Oil Seal 105x130x Output Flange 1 D H Output Flange 1 D H. ABC Output Flange 1 D H. D Output Flange 1 D H Stop Washer Slide Fork Fork Fork Fork Fork Fork Fork Fork Fork Fork Fork Bronze Slide Fork Selector Rod Selector Rod Selector Rod Cylinder Cap Collar D.25x38x14, / B

12 O.E.M. Reference Piston Ring 53x63x16, Nut Cylinder Cylinder Bronze Slide Fork Fork Lever Cap Collar D.25x38x14, Piston Cylinder Spring Slide Set CEI Spring Slide Set Spring Slide Set Oil Seal Ring Gasket CEI Synchronizer cone kit 1 Can repl. fig CEI Saddle Plate 1 Use with fig Synchronizer Cone 1 Use with fig / B