INDICE/INDEX. TUBI Pipes. RACCORDI LISCI Smooth fittings. RACCORDI FILETTATI Threaded fittings. VALVOLE Valves. MODULI Accessories

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3 INDICE/INDEX TUBI Pipes pag. 4 RACCORDI LISCI Smooth fittings pag. 6 RACCORDI FILETTATI Threaded fittings pag. 9 VALVOLE Valves pag. MODULI Accessories pag.5 ACCESSORI Accessories pag.6

4 TUBO PP-R IN BARRE MT.3 O MT.4 PIPE IN BARS MT.3 OR MT. 4 ARTICOLO ARTICLE DIMENSIONI MEASURE CODICE MT.3 CODE CODICE MT.4 CODE CONF. MT. PACKAGE SDR 6 PN x 3,4 x 4,2 x 5,4 40 x 6,7 x8,4 63 x 0,5 75 x 2,5 90 x 5 0x8,3 x,8 60x26, / 90/00 45/60 45/60 8/24 8/ SDR PN0 x,9 x2,3 x2,9 40x3,7 x4,6 63x5,8 75x6,8 90x8,2 0x0,0 x,4 60x4, / 90/00 45/60 45/60 8/24 8/ SDR 7,4 PN6 x2,8 x3,5 x4,4 40x5,5 x6,9 63x8,6 75x0,3 90x2,3 0x5, x7, 60x2, / 90/00 45/60 45/60 8/24 8/ SDR 5 PN x4, x5, x6,5 40x8, x0, 63x2,7 75x5, 90x8, 0x22, x, 60x, / 90/00 45/60 45/60 8/24 8/ pag. 4

5 TUBO IN ROTOLI PIPE IN COILS ARTICOLO ARTICLE PN DIMENSIONI MEASURE x 3,4 x 4,2 CODICE CODE CONF. MT. PACKAGE TUBO IN BARRE PP-R/ALLUMINIO PIPE IN BARS PP-R/ALUMINUM ARTICOLO ARTICLE PN PN DIMENSIONI MEASURE x 2,8 x 3,5 x 4,4 40 x 5,6 x 6,9 63 x 8,6 75 x 0,3 90 x 2,3 0 x 5, x 3,4 x 4,2 x 5,4 40 x 6,7 x 8,3 63 x 0,5 75 x 2,5 90 x 5 0 x 8,3 CODICE MT.3 CODE 6800A 6800A 6800A A 6800A A A A 6800A 68A 68A 68A 6840A 68A 6863A 6875A 6890A 68A TUBO IN BARRE PP-R/FIBERGLASS PIPE IN BARS PP-R/FIBERGLASS CODICE MT.4 CODE 68002A A A 68004A 68005A A A 68009A 680A 682A 6826A 6833A 684A 685A 6864A 6876A 689A 682A CONF. MT. PACKAGE 90/ 90/00 45/60 45/60 8/24 8/ / 90/00 45/60 45/60 8/24 8/ ARTICOLO ARTICLE PN DIMENSIONI MEASURE X 2,8 X 3,5 X 4,4 40 X 5,5 X 6,9 63 X 8,6 75 X 0,3 90 X 2,3 0 X 5, CODICE MT.3 CODE 6800FG 6800FG 6800FG FG 6800FG FG FG FG 6800FG CODICE MT.4 CODE 68002FG FG FG 68004FG 68005FG FG FG 68009FG 680FG CONF. MT. PACKAGE 90/ 90/00 45/60 45/60 8/24 8/ pag. 5

6 MANICOTTO LISCIO F/F SMOOTH SOCKET F/F ARTICOLO ARTICLE PN DIMENSIONI MEASURE CODICE CODE CONFEZIONE PACKAGE CALOTTA LISCIA F SMOOTH CAP F PN MANICOTTO LISCIO A 90 F/F SMOOTH ELBOW 90 F/F PN GOMITO LISCIO A 90 M/F SMOOTH ELBOW 90 M/F PN pag. 6

7 GOMITO LISCI0 A 45 F/F SMOOTH ELBOW 45 F/F PN RIDUZIONE LISCIA M/F SMOOTH REDUCER M/F ARTICOLO ARTICLE DIMENSIONI MEASURE CODICE CODE CONFEZIONE PACKAGE PN x x x 40 x 40 x 40 x x x x x x 63 x 63 x 63 x x 75x40 75x 75x TI LISCIO A 90 F/F SMOOTH TEE 90 F/F PN pag. 7

8 TI RIDOTTO LISCIO A 90 F/F SMOOTH REDUCED TEE 90 F/F ARTICOLO ARTICLE PN DIMENSIONI MEASURE x x x x x x x x x x x x x x 40 x x x x x x 40 x x x x x x x 40 x 63 x x x x x x x 40 x x x 63 CURVA DI SORPASSO CON MANICOTTI CROSSOVER WITH SOCKETS PN CODICE CODE CONFEZIONE PACKAGE CURVA DI SORPASSO CROSSOVER PN pag. 8

9 MANICOTTO FILETTATO F/F THREADED SOCKET F/F ARTICOLO ARTICLE PN DIMENSIONI MEASURE MANICOTTO FILETTATO M/F THREADED SOCKET M/F PN TI A 90 FILETTATO F/F THREADED TEE 90 F/F PN /2 x /2 x 3/4 x 3/4 x 3/4 x x -/4 x 40 -/2 x 2 x /2x75 /2 x /2 x 3/4 x 3/4 x 3/4 x x -/4 x 40 -/2 x 2 x /2x75 x /2 x x /2 x x 3/4 x x 3/4 x x x CODICE CODE CONFEZIONE PACKAGE TI A 90 FILETTATO M/F THREADED TEE 90 M/F PN x /2 x x /2 x x 3/4 x x 3/4 x x x pag. 9

10 GOMITO A 90 FILETTATO F/F THREADED ELBOW 90 F/F ARTICOLO ARTICLE DIMENSIONI MEASURE CODICE CODE CONFEZIONE PACKAGE PN /2 x /2 x 3/4 x 3/4 x x GOMITO FILETTATO CON STAFFA F/F THREADED ELBOW WITH BRACKET F/F PN /2 x /2 x 3/4 x 3/4 x GOMITO A 90 FILETTATO M/F THREADED ELBOW 90 M/F PN /2 x /2 x 3/4 x 3/4 x x GOMITO A 90 DI PASS.FILETTATO FF PP-R M THREADED ELBOW 90 FF PP-R M PN /2 x pag. 0

11 RUBINETTO A VITONE STOPCOCK ARTICOLO ARTICLE DIMENSIONI MEASURE CODICE CODE CONFEZIONE PACKAGE PN /2 x 3/4 x 3/4 x x RUBINETTO A VITONE CON MANIGLIA STOPCOCK WITH HANDLE PN rosone + maniglia rosette+handle RUBINETTO A VITONE CON VOLANTINO FF STOP COCK WITH HANDWHEEL PN volantino handwheel VALVOLA A SFERA CON MANIGLIA FF BALL VALVE WITH HANDLE PN rosone + maniglia rosette+handle pag.

12 VALVOLA A SFERA CON LEVA FF BALL VALVE WITH LEVER ARTICOLO ARTICLE DIMENSIONI MEASURE CODICE CODE CONFEZIONE PACKAGE PN rosone+leva rosette+lever VALVOLA A SFERA CON CAPPUCCIO FF BALL VALVE WITH CAP PN rosone + cappuccio rosette+cap MISCELATORE IN PP-R MIXER IN PP-R PN cartuccia cartridge borchia+cartuccia+maniglia boss+cartridge+handle CORPO RUBINETTO BODY COCK PN /2 x 3/4 x 3/4 x x pag. 2

13 SET VITONE SET STOPCOCK ARTICOLO ARTICLE VITONE STOPCOCK DIMENSIONI MEASURE 3/4 asta corta 3/4 short stopcock 3/4 asta lunga con maniglia 3/4 long stopcock with handle /2 asta corta /2 short stopcock " asta lunga con maniglia long stopcock with handle CODICE CODE CONFEZIONE PACKAGE 3/4 3/4 asta lunga long stopcock 3/4 + borchia + cappuccio 3/4+boss+cap CAPPUCCIO CON ROSONE CAP WITH ROSETTE 3/4 3/4 asta lunga long stopcock rosone /rosette canotto/sleeve canotto forato/drilled PROLUNGA PER RUBINETTO VITONE EXTENSION FOR STOPCOCK 3/4 asta lunga long stopcock BOCCHETTONE PIPE UNION /2 x 3/4 3/4 x x - / pag. 3

14 BOCCHETTONE MASCHIO PIPE UNION MALE ARTICOLO ARTICLE DIMENSIONI MEASURE CODICE CODE CONFEZIONE PACKAGE PN BOCCHETTONE FEMMINA PIPE UNION FEMALE PN BOCCHETTONE IN PP PIPE UNION IN PP PN FLANGIA FLANGE SOCKET pag.4

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16 CASSETTA COMPLETA DI POLIFUSORE RT-63 CON SUPPORTO E MATRICI TOOLBOX WITH WELDING MACHINE RT-63 WITH SUPPORT AND HEATING TOOLS ARTICOLO ARTICLE DIMENSIONI MEASURE CODICE CODE CONFEZIONE PACKAGE NEW NEW NEW NEW POLIFUSORE RT-63 WELDING MACHINE RT-63 solo polifusore only welding machine polifusore + supporto welding machine + support -- COPPIA MATRICI PER POLIFUSORI HEATING TOOLS FOR WELDING MACHINES RIPARAFORI IN ACCIAIO TEFLONATO REPAIR TOOL IN STEEL TEFLON PLATED pag.6

17 TRONCHESE TAGLIATUBO CUTTING NIPPERS ARTICOLO ARTICLE DIMENSIONI MEASURE CODICE CODE CONFEZIONE PACKAGE PIPE PEELING PIPE PEELING PLASTIC PLASTIC METAL METAL METAL METAL TAPPO PROVA IMPIANTI PLUG LINE TEST PN /2 BLU /2 ROSSO DIMA ALLINEAMENTO ALIGNING TEMPLATE / pag.7

18 PP-R Pipe Pn, SDR 6 Since many years the PP-R (polypropylene random copolymer) is the alternative to the use of other materials in the sanitary facilties sytems for the transportations of hot and cold fluids. The chemical and physical characteristics of polypropylene and the type of junction of the various elements through the welding, secures to the realized systems perfect seal and guarantee over time because it is a product of excellent quality. The polypropylene is one of the most secure material because it does not transmit odor or taste, toxic substances or chemicals to water. It is nontoxic, hygienically perfect and it is harmless because it does not corrode, does not splint and does not crush. The polypropylene is in all effect ecological because it does not produce solid, liquid and gas wastes. s d i d Pipe Diameter Wall Thickness Internal content Water content Weight Dimension pag.8

19 PP-R Aluminum Pipe PP-R Stabi Composite Pipe is a new type of PP-R pipes. It is a combination of the metal and plastic pipe to get advantages of the both. By integrating alayer of the metal into the plastic makes the lifetime of these pipes considerably longer. These PP-R pipes are much stronger and their temperature resistance is higher than with ordinary PP-R pipes. The incorporating of metal ensures longer lifetime with same resistance as metal pipes and higher temperature, the features of the PP-R plastic prevent from corrosion and makes these pipes very hygienic and stable after installation. PP-R Stabi Composite Pipe is widely used in food industry for its no oxidation and no chemical reaction characteristics. It can be also found in cooling systems, snow melting equipments, heating installations and many other applications. It can be buried under ground and easily found with metal detector if needed. s g s d i d d g Pipe Diameter Wall thickness Internal content Water content Weight pag.9

20 PP-R Fiberglass Pipe PP-R Fiberglass Pipe is a new and improved type of plastic pipe and its produce is based on three stable layer structure. It can take much more pressure than many other pipes and it resists even with growing temperature. Inner fibre layer solved the problem of expansion by reducing expansion coefficient of the pipe around 30% of an ordinary PP-R pipe. With an advantages in hot temperature, PP-R Fiberglass Pipe has also improved protection to impulse in low temperature. It keeps all hygienic characteristics of the PP-R Pipe so this Fiberglass pipe can be used in water systems, heating and pipe network and many other applications. s d i d Pipe Dimension Diameter Wall thickness Internal content d s d i mm mm mm Water content Weight l/m kg/m mm 2,8 4,4 0,63 0,52 mm 3,5 8,0 0,4 0,236 mm 4,4 23,2 0,423 0, mm 40 5,5 29,0 0,66 0,590 mm 6,9 36,2,029 0,99 63 mm 63 8,6 45,8,647, mm 75 0,3 54,4 2,4 2, mm 90 2,3 65,4 3,359 2,943 0 mm 0 5, 79,8 5,00 4,403 mm 7, 90,8 6,475 5, mm 60 2,9 6,2 0,604 9,70 0 mm 0 27,4 45,2 6,5 5,05 pag.

21 Installation principles PP-R pipes The linear expansion, described on the preceding pages, can be taken from the following tables and graphs. Linear Expansion ΔL in (mm) for PP-R Pipes α = 0, mm/mk PIPE LENGTH 5 m 0 m 5 m m m 30 m 35 m 40 m 45 m m DIFFERENCE IN TEMPERATURE T = Te - Tm 0k k 30k 40k k 60k 70k 80k LINEAR EXPANSION L (mm) mm 600 mm m m LINEAR EXPANSION L L (mm) (mm) 45 m 45 m 0 mm 0 mm 40 m 40 m 35 m 400 mm 35 m 400 mm 30 m 30 m 300 mm m 300 mm m m m 0 mm 0 mm 5 m 5 m 0 m 00 mm 0 m 00 mm 5 m 5 m 00 mm 00 mm 0K 0K K 30K 40K K 60K 70K 80K 0K 0K K 30K 40K K 60K 70K 80K DIFFERENCE IN TEMPERATURE T (K) DIFFERENCE IN TEMPERATURE T (K) PIPE PIPE LENGITH pag.2

22 Installation principles PP-R/Stabi aluminum pipes Due to the integration and positive bond of the different materials, stabi composite pipe offers much higher stability. The linear expansion reduces its value to /5 of the PP-pipes. Linear Expansion ΔL in (mm) for PP-R Pipes - aluminum α = 0,030 mm/mk PIPE LENGTH 0 m m 30 m 40 m m 60 m 70 m 80 m 90 m 00 m DIFFERENCE IN TEMPERATURE T = Te - Tm 0k k 30k 40k k 60k 70k 80k LINEAR EXPANSION L (mm) mm 00 m LINEAR EXPANSION L (mm) 0 mm mm 00 mm mm 0 mm 90 m 80 m 70 m 60 m m 40 m 30 m m 0 m PIPE LENGITH 0K 0K K 30K 40K K 60K 70K 80K DIFFERENCE IN TEMPERATURE T (K) pag.22

23 Installation principles PP-R / Fiberglass pipes Due to the integration and positive bond of the different materials the composite pipe offers much higher stability The linear expansion reduces its value to /5 of the PP-Pipes Linear Expansion ΔL in (mm) for PP-R Pipes - Faser α = 0,035 mm/mk PIPE LENGTH DIFFERENCE IN TEMPERATURE T = Te - Tm 0k k 30k 40k k 60k 70k 80k LINEAR EXPANSION L (mm) 0 m m m m m m m m m m mm 00 m 2 mm 90 m LINEAR EXPANSION L (mm) 0 mm mm 00 mm mm 80 m 70 m 60 m m 40 m 30 m m PIPE LENGITH 0 m 0 mm 0K 0K K 30K 40K K 60K 70K 80K DIFFERENCE IN TEMPERATURE T (K) pag.23

24 Installation principles pag.24

25 Pre-stress / Bellow expansion joint pag.

26 Installation principles The length of the bending side Las con be taken from the below tables and graphs in consideration of the applied pipe dimension and determined linear expansion Lentht of bending side for PP-R STANDARD, PPR/FIBERGLASS, PP-R/ALUMINUM PIPES PIPE DIAMETER (MM) mm mm mm 40 mm mm 63 mm 75 mm 90 mm 0 mm mm 60 mm 0 mm LINEAR EXPANSION LENGIHT OF BENDING SIDE (M) 0,2 0,24 0,27 0,30 0,34 0,38 0,4 0,45 0, 0,53 0, ,30 0,34 0,38 0,42 0,47 0,53 0,58 0,64 0,70 0,75 0,85 0,95 0,37 0,4 0,46 0,52 0,58 0,65 0,7 0,78 0,86 0,92,04,6 0,42 0,47 0,54 0,60 0,67 0,75 0,82 0,90 0,99,06,,34 0,47 0,53 0,60 0,67 0,75 0,84 0,92,0,,9,34, 0,52 0,58 0,66 0,73 0,82 0,92,0,0,22,30,47,64 0,56 0,63 0,7 0,79 0,89,00,09,9,,40,59,77 0,60 0,67 0,76 0,85 0,95,06,6,27,4,,70, ,64 0,7 0,80 0,90,0,3,23,35,49,59,80 2,0 0,67 0,75 0,85 0,95,06,9,30,42,57,68,90 2,2 0,70 0,79 0,89 0,99,,,36,49,65,76,99 2,22 0, ,93,04,6,30,42,56,72,84 2,08 2, 3,00 m 2, m 2 0 LENGIHT OF BENDING SIDE 2,00 m, m,00 m PIPE DIAMETER 0, m 0,00 m 0 mm 0 mm mm 30 mm 40 mm mm 60 mm 70 mm 80 mm 90 mm 00 mm 0 mm mm DIFFERENCE IN TEMPERATURE T (K) pag.26

27 Installation Principles The length of the bending side Las con be taken from the below tables and graphs in consideration of the applied pipe dimension and determined linear expansion Lentht of bending side for PP-R STANDARD, PPR/FIBERGLASS, PP-R/ALUMINUM PIPES WITH PRE-STRESS PIPE DIAMETER (MM) mm mm mm 40 mm mm 63 mm 75 mm 90 mm 0 mm mm 60 mm 0 mm LINEAR EXPANSION LENGIHT OF BENDING SIDE (M) 0,5 0,7 0,9 0,2 0,24 0,27 0,29 0, 0,35 0,38 0,42 0,47 0,2 0,24 0,27 0,30 0,34 0,38 0,4 0,45 0, 0,53 0,60 0,67 0,26 0,29 0,33 0,37 0,4 0,46 0, 0,55 0,6 0,65 0,73 0,82 0,30 0,34 0,38 0,42 0,47 0,53 0,58 0,64 0,70 0,75 0,85 0,95 0,34 0,38 0,42 0,47 0,53 0,60 0,65 0,7 0,79 0,84 0,95,06 0,37 0,4 0,46 0,52 0,58 0,65 0,7 0,78 0,86 0,92,04,6 0,40 0,44 0, 0,56 0,63 0,70 0,77 0,84 0,93 0,99,2, 0,42 0,47 0,54 0,60 0,67 0,75 0,82 0,90 0,99,06,,34 0,45 0, 0,57 0,64 0,7 0,80 0,87 0,95,06,3,27,42 0,47 0,53 0,60 0,67 0,75 0,84 0,92,0,,9,34, 0, 0,56 0,63 0,70 0,79 0,88 0,96,06,7,24,4,57 0,52 0,58 0,66 0,73 0,82 0,92,0,0,22,30,47, LENGIHT OF BENDING SIDE LAITH PRE-STRESS PIPE DIAMETER pag.27

28 Installation Principles Pressure test / Test control PRELIMINARY- AND PRINCIPAL TEST Max operating pressure x,5 Preliminary Test Principal Test 5 min 0 min 5 min 0 min 5 min 0 min pag.28

29 Permissible working pressure for potable water installations Fluid transported: water acc. to DIN 00 pag.29

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33 MAIN CHARACTERISTICS OF TECHNITHERM ADVANTAGES Compared to traditional systems,technitherm offers more advantages: - Long life: the system is studied to last more than years of continuous function at 0 bar pressure and 60 C temperature. - extremely easy and quick to install thanks to pipes and fittings lightness and by using our Welding Machine RT Long life thanks to the high corrosion resistance. - Electrical insulation: PP-R is an electric insulating material: this makes it free from electrochemical corrosion and perforations caused by stray currents. - Crusting absence : the molecular compositions of the PP-R does not allow the limestone formation into the piping avoiding the decrease of the load. Their smooth inner wall prevents any formation of calcareous scaling. Our pipes and fittings resist to any hardness. - High resistance to chemicals: PP-R is highly resistant to chemicals, including the substances with which it is normally in contact with buildings (concrete and lime). - Low load losses the compact, smooth and homogeneous structure of inner walls of the pipes and fittings reduces pressure loss to a minimum. - Resistance to frost: the high elasticity of PP-R makes pipes adaptable to volume increases if freezed liquids run inside them. - Low thermal dispersion and limited condensation: Heat dispersion is reduced thanks to the low thermal conductivity of PP-R; this prevents condensation on the pipe surface and considerably reduces the layer of insulating material required. - Low noises : thanks to the high soundproofing of the material, PP-R is very elastic and sound absorbent; the noises and vibrations produced by the passage of water and by water hammer do not propagate. - Low thermal conductivity : reducing at the minimum the heat dispersion and the condensation. - Atoxicity and hygiene : the materials used and the working proceedings, are completely atoxic and comply with the international standard regulations. - Suitable for use in seismic areas : PP-R is elastic inside the building and absorbs seismic shocks; it is recommended by international experts for use in seismic areas. WARNINGS - Ultra-violetrays: TechniTherm s products l must not be installed or store dexposed to UV rayssince this causes the materials ageing with consequent loss of its physical and chemical characteristics. - Curvature : don t work the pipe with flame. It can be curved by cold working but the curvature ray does not exceed more than 8 times the pipe diameter. - Low temperatures: the material gets fragile with temperature close to zero, therefore we suggest to avoid shakes to the pipings and the freezing of the water inside the pipes since the volume increase could cause breaks. - Contacts with cutting bodies: during installation or storing do not let the pipe surface get in contact with cutting bodies which could scratch or carve it. - Welding : clean always carefully the parts that have to be welded and check if the temperature of the welding machine is right. During the welding avoid the twisting of the parts you are assembling. - In the connections of threaded fittings avoid to use too much hemp. We suggest to prefer Teflon or PTFE or other types of dopes for threads. pag.33

34 EQUIPMENT TEST Before covering the system it s important to check pipes and fittings integrity. After a visual check, the system is filled with water and all the air have to come out. The equipment will be then put under apressure equal to that of the PN of the pipe for 24 hours to verify if there are eventual losses. STANDARDS AND REGULATIONS Pipes and Fittings of the TechniTherm have been designed and tested according to the following standards: DIN 8077 Polypropylene (PP) pipes sizes. DIN 988 Regulations for drinking water pipes. DIN 409 Sound insulation in building constructions. DIN 8076 Metal threaded joints tests methods. DIN 6928 Pipes of thermoplastic materials; pipes joints, elements for pipes, laying of pipes; general directions; DIN 6962 Manufacture and testing of fittings and pressure pipes. DIN 8078 Polypropylene pipes. General quality requirements and tests. DIN 2999 Rules for Fittings with threaded metallic insert. DVS 26 Regulations for the welding of thermoplastic materials. DVS 27 Welding of thermoplastic materials by means of heating tools. pag.34

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36 pag.36 RESISTANCE OF POLYPROPYLENE NOT SUBJECT TO MECHANICAL STRESS TO CHEMICALS

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39 Note

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