TECNOLOGIA DI FORATURA PUNTE IN METALLO DURO INTEGRALE DRILLING TECHNOLOGY SOLID CARBIDE DRILL TECHNOLOGIE DE PERÇAGE FORETS EN CARBURE MONOBLOC

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1 1 TECNOLOGIA DI FORATURA PUNTE IN METALLO DURO INTEGRALE DRILLING TECHNOLOGY SOLID CARBIDE DRILL TECHNOLOGIE DE PERÇAGE FORETS EN CARBURE MONOBLOC TECNOLOGÍA DE PERFORACIÓN BROCAS DE METAL DURO INTEGRAL PIG CATALOGO e LISTINO CATALOGUE & PRICE-LIST 2017

2 2 INDICE - INDEX 1 COME ORDINARE - HOW TO ORDER - COMMENT FAIRE LA COMMANDE - CÓMO REALIZAR UN PEDIDO PIG = Codice famiglia utensile - Tool family code - Code famille outil - Código familia herramienta 2 = Serie utensile - Tool series - Série outil - Serie herramienta 3 = Diametro punta ( es. Ø 3,50 = 0350 ) Drill diameter - Diamètre foret - Diámetro broca Punta in metallo duro integrale DIN 6537 Solid carbide drills - Forets en carbure monobloc - Broca de metal duro integral Punta piena rivestita FULL drill coated PIG531 Pag. 4 Foret PLEIN revêtu Broca MACIZA, revestidas Punta in metallo duro integrale DIN 6537 Solid carbide drills - Forets en carbure monobloc - Broca de metal duro integral Punta piena rivestita FULL drill coated PIG532 Pag. 4 Foret PLEIN revêtu Broca MACIZA, revestidas Punta in metallo duro integrale DIN 6537 Solid carbide drills - Forets en carbure monobloc - Broca de metal duro integral Punta forata rivestita HOLED drill coated PIG540 Pag. 4 Foret PERCÉ revêtu Broca PERFORADA, revestidas Punta in metallo duro integrale DIN 6537 Solid carbide drills - Forets en carbure monobloc - Broca de metal duro integral Punta forata rivestita HOLED drill coated PIG550 Pag. 4 Foret PERCÉ revêtu Broca PERFORADA, revestidas 3xD 5xD 3xD 5xD Coated Coated Coated Coated

3 3 INDICE - INDEX 2 Punta in metallo duro integrale DIN 6537 Solid carbide drills - Forets en carbure monobloc - Broca de metal duro integral Punta forata rivestita HOLED drill coated PIG560 Pag. 4 Foret PERCÉ revêtu Broca PERFORADA, revestidas Punta in metallo duro integrale NORM. IG Solid carbide drills - Forets en carbure monobloc - Broca de metal duro integral Punta forata rivestita HOLED drill coated PIG570 Pag. 4 Foret PERCÉ revêtu Broca PERFORADA, revestidas Punta in metallo duro integrale NORM. IG Solid carbide drills - Forets en carbure monobloc - Broca de metal duro integral Punta forata rivestita HOLED drill coated PIG580 Pag. 4 Foret PERCÉ revêtu Broca PERFORADA, revestidas Punta in metallo duro integrale NORM. IG Solid carbide drills - Forets en carbure monobloc - Broca de metal duro integral Punta forata rivestita HOLED drill coated PIG590 Pag. 4 Foret PERCÉ revêtu Broca PERFORADA, revestidas Punta in metallo duro integrale NORM. IG Solid carbide drills - Forets en carbure monobloc - Broca de metal duro integral Punta forata rivestita HOLED drill coated PIG630 Pag. 4 Foret PERCÉ revêtu Broca PERFORADA, revestidas 8xD 10xD 15xD 20xD 30xD Coated Coated Coated Coated Coated Sezione tecnica e parametri di taglio Technical sec on and cu ng parameters Section technique et paramètres de coupe Sección técnica y parámetros de corte Pag. 4

4 01 4 3xD Punta PIENA Full drill Foret plein Broca maciza

5 5 PIG 531 DIN xD L3 CODICE - CODE h6 mm L 2 mm L3 mm PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG

6 6 PIG 531 DIN xD Coating L3 CODICE - Code h6 mm L 2 mm L3 mm PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG

7 7 PIG 531 DIN xD L3 CODICE h6 mm L 2 mm L3 mm PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG

9 9 PIG 531 DIN xD L3 CODICE h6 mm L 2 mm L3 mm PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG

10 xD Punta PIENA Full drill Foret plein Broca maciza

15 15 PIG 532 DIN xD L3 CODICE h6 mm L 2 mm L3 mm PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG

16 xD Punta FORATA Holed drill Foret percé Broca perforada

21 21 PIG 540 DIN xD L3 CODICE h6 mm L 2 mm L3 mm PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG

27 27 PIG 550 DIN xD L3 CODICE h6 mm L 2 mm L3 mm PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG

29 29 PIG 560 DIN xD CODICE h6 L 2 mm L 1 mm PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG

30 30 PIG 560 DIN xD CODICE h6 L 2 mm mm PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG

31 31 PIG 560 DIN xD CODICE h6 L 2 mm L 1 mm PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG

33 33 PIG 570 NORM. IG 10xD Consigliato preparazione foro PAG. 43 CODICE h6 L 2 mm L 1 mm PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG

35 35 PIG 580 NORM. IG 15xD Consigliato preparazione foro PAG. 43 CODICE h6 L 2 mm L 1 mm PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG

37 37 PIG 590 NORM. IG 20xD Consigliato preparazione foro PAG. 43 CODICE h6 L 2 mm L 1 mm PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG PIG

39 39 PIG 630 NORM. IG 30xD Consigliato preparazione foro PAG. 43 CODICE h6 L 2 mm mm PIG PIG PIG PIG PIG PIG PIG PIG

40 40 10 Sezione tecnica Technical section Section techmique Sección técnica

41 41 Parametri di taglio I valori di velocità di taglio ( VT ) qui elencati sono puramente indicativi e devono essere adattati alle condizioni d impiego ( materiale, lubrorefrigeranti, macchina ecc.. ) Materiale da lavorare PIG531 3xD PIENA PIG532 5xD PIENA Acciai non legati Acciai legati Ghisa grigia a bassa resistenza Ghisa grigia a media resistenza Resistenza < 700 N/mm² < 1000 N/mm² <HB240, GG25 <HB300, GG40 Diametro giri/min mm/giro giri/min mm/giro giri/min mm/giro giri/min mm/giro Materiale da lavorare PIG540 3xD FORATA PIG550 5xD FORATA Acciai non legati Acciai legati Ghisa grigia a bassa resistenza Ghisa grigia a media resistenza Resistenza < 700 N/mm² < 1000 N/mm² <HB240, GG25 <HB300, GG40 Diametro giri/min mm/giro giri/min mm/giro giri/min mm/giro giri/min mm/giro

42 42 Parametri di taglio I valori di velocità di taglio ( VT ) qui elencati sono puramente indicativi e devono essere adattati alle condizioni d impiego ( materiale, lubrorefrigeranti, macchina ecc.. ) Materiale da lavorare PIG560 8xD FORATA Acciai non legati Acciai legati Ghisa grigia a bassa resistenza Ghisa grigia a media resistenza Resistenza < 700 N/mm² < 1000 N/mm² <HB240, GG25 <HB300, GG40 Diametro giri/min mm/giro giri/min mm/giro giri/min mm/giro giri/min mm/giro PIG570 10xD FORATA PIG580 15xD FORATA PIG590 20xD FORATA Materiale da lavorare Acciai al carbonio Acciai legati Ghisa Ghisa malleabile Resistenza ~ 1060 N/mm² 250 ~ 350 N/mm² 400 ~ 500 N/mm² Vc m/min 63 ~ 125 m/min 63 ~ 125 m/min 60 ~ 80 m/min Diametro giri/min mm/giro giri/min mm/giro giri/min mm/giro PIG630 30xD FORATA Per l utilizzo della punta 30xD calare del 15% l avanzamento della tabella sopra.

43 43 Cutting parameters The cutting speed values (VT) listed here are purely indicative and should be adapted to the operating conditions (material, lubricants and coolants, machine, etc... ) Working material PIG531 3xD FULL Non-alloy steel Alloy steel PIG532 5xD FULL Gray medium-resistance cast iron Resistance < 700 N/mm² < 1000 N/mm² <HB240, GG25 Gray medium-resistance cast iron <HB300, GG40 Diameter revs/min mm/rev revs/min mm/rev revs/min mm/rev revs/min mm/rev Working material PIG540 3xD FORATA Non-alloy steel Alloy steel PIG550 5xD FORATA Gray medium-resistance cast iron Resistance < 700 N/mm² < 1000 N/mm² <HB240, GG25 Gray medium-resistance cast iron <HB300, GG40 Diameter revs/min mm/rev revs/min mm/rev revs/min mm/rev revs/min mm/rev

44 44 Cutting parameters The cutting speed values (VT) listed here are purely indicative and should be adapted to the operating conditions (material, lubricants and coolants, machine, etc... ) Working material Non-alloy steel PIG560 8xD HOLED Alloy steel Gray medium-resistance cast iron Resistance < 700 N/mm² < 1000 N/mm² <HB240, GG25 Gray medium-resistance cast iron <HB300, GG40 Diameter revs/min mm/rev revs/min mm/rev revs/min mm/rev revs/min mm/rev PIG570 10xD HOLED PIG580 15xD HOLED PIG590 20xD HOLED Working material Carbon steel Alloy steel Cast iron Gmalleable cast iron Resistance ~ 1060 N/mm² 250 ~ 350 N/mm² 400 ~ 500 N/mm² Vc m/min 63 ~ 125 m/min 63 ~ 125 m/min 60 ~ 80 m/min Diameter revs/min mm/rev revs/min mm/rev revs/min mm/rev PIG630 30xD HOLED To use the 30xD drill, decrease progress in the above table by 15%.

45 45 Parametri di taglio 1 Realizzazione del foro pilota Angolo di punta = Profondità = 1,5-2xD 2 Inserimento della punta nel foro pilota Max rotazione mandrino = 300 min. -1 Avanzamento = 1000 mm/min (senza refrigerante, fino ad 1 mm dal fondo pilota) 3 Foratura Attivare il refrigerante (min. 25bar) Giri ed avanzamento a tabella Senza interrompere il ciclo 4 Arretramento Avanzamento = 1000 mm/min (fino a una profondità = 1,5-2xD) 5 Estrazione Max rotazione mandrino = 300 min. -1 Avanzamento = 1000 mm/min (senza refrigerante, fino ad 1 mm dal fondo pilota)

46 46 Cutting parameters 1 Pilot hole drilling Drill angle = Depth = 1,5-2xD 2 Drill insert into pilot hole Max spindle rotation = 300 min. -1 Progress = 1000 mm/min (without coolant, up to 1 mm from pilot bottom) 3 Drilling Activate coolant (25 bar minimum) Revs and progress according to table Non cycle interruption 4 Moving backward Progress = 1000 mm/min (up to depth = 1,5-2xD) 5 Extraction Max spindle rotation = 300 min. -1 Progress = 1000 mm / min (without coolant, up to 1 mm from pilot bottom)

47 47 I.G. Utensili Via Amos Verzelloni 12/B Correggio (RE) Tel Fax