Maintenance stories Come gestire la manutenzione attraverso un portale informatico: l esempio di Morse TEC 13 November 2014 Our Beliefs Respect Collaboration Excellence Integrity Community
BorgWarner 2013 Sales: $7.4 Billion ($8.2B unconsolidated) Employees: 19,700 Operations: Products: Market Drivers: 60 Locations 19 Countries Engine and Driveline systems Fuel Economy, Emissions, Performance Financial, Employee and Operation information as of December 31, 2013 2
Strategic Global Operations 60 Locations in 19 Countries Engine Drivetrain Location information as of March 14, 2013 -Includes Wahler Americas 19 Locations Europe 20 Locations Asia 21 Locations 3
Sales by Region (unconsolidated sales) $8.2B Forward Estimate $6.0B 30-35% $3.4B Asia Asia Europe Europe 40-45% Americas Americas 25-30% $ in Billions Includes NSK-Warner & TEL 4
Morse TEC 2012 Sales: $1,087 Million (+9.5% vs. 2011) Employees: 3,372 Operations: 2012 Production: Products: 13 Locations 8 Countries 45 million engine chains 8.2 million HY-VO chains 3.8 million VCT Timing systems and components, variable cam timing, HY-VO chain 5
Morse TEC Global Footprint Production Facility Sales Office Headquarters Tech Center Auburn Hills, USA Ithaca, USA El Salto, Mexico Ketsch, Germany Arcore, Italy Chennai, India Pyongtaek, Korea Shanghai, China Ningbo, China Nagoya, Yokohama, Nabari, Japan New Initiatives: Poland Plant Rzeszów Brazil New Campus Campinas 6
Morse TEC -Business Units Engine Systems & Components HY-VO /Drivetrain Systems & Components Transmission Systems Transfer Case Systems 7
Engine Timing -Modules & Components Timing Chain Control Arms Plastic Stamped Steel Die Cast Aluminum Timing Chains Silent Roller Bushing Tensioners Hydraulic Mechanical Variable Cam Timing Mid Position Lock Cam Torque Actuated Torsional Assist Oil Pressure Actuated Timing Chain Guides Aluminum Plastic Cast Iron Stamped Steel Sprockets Machined Sintered Fine Blanking 8
Morse Tec Europe at a Glance Key Milestones 1987 1996 1998 Joint Venture Regina-Warner Morse TEC Europe is created Grand Opening Arcore Plant (Italy) 2012 Sales: 127,2 Million Euro (+6% vs. 2011) Employees: 450 Covered Area: 16800 m2 Engines equipped: Diesel: 2,3 Million Gasoline: 3,4 Million 9
Morse TEC Europe Gasoline Applications EA111 I4 1.2-1.4L TSI -TFSI 1.6L MFI NA EA888 I4 1.8-2.0L DI TCI Duratec HE I4 1.8-2.0-2.3L GTDI-MFI NA-TCI SGE I2 0.9L Gasoline MFI NA-TCI 10
Morse TEC Europe Gasoline Applications EA855 I5 2.5L DI TCI SI6 I6 3.0-3.2L MFI NA-TCI VEA4/VED5 2.0L NA-TCI (Gasoline and Diesel) M271 I4 1.8L; M272 V6; M275 V8 11
Morse TEC Europe Gasoline Applications EA855 I5 2.5L DI TCI M271 I4 1.8L; M272 V6; M275 V8 SI6 I6 3.0-3.2L MFI NA-TCI 12
Morse TEC Europe Gasoline Applications F136 V8 ; F140 V12 Motorbikes 13
Morse TEC Europe Diesel Applications Puma I4-I5 2.2-2.4-3.2L DI TCI DW10-12 I4 2.0-2.2L DI TCI F1A I4 2.3L DI TCI F1C I4 3.0L DI TCI 14
Portale di manutenzione 15
Manutenzione predittiva -Termografia 16
Manutenzione predittiva -Ultrasuoni 17
Manutenzione predittiva -Ultrasuoni 18
Manutenzione predittiva Analisi olii 19
Manutenzione predittiva Vibrazionale 20
Portale di manutenzione 21
Classificazione impianti per criticità 22
Elenco impianti critici ordinati per indice di criticità 23
Analisi ricambi critici 24
Portale di manutenzione 25
Schede TPM 26
Portale di manutenzione 27
Indicatori di manutenzione 28
Indicatori di manutenzione 29
Indicatori di manutenzione 30
Indicatori di manutenzione 31
Indicatori di manutenzione 32
Indicatori di manutenzione 33
Indicatori di manutenzione 34
Portale di manutenzione 35
Piano di manutenzione 36
Portale di manutenzione -Gestionale 37
Competenze manutentori 38
Matrice di addestramento 39
Vi ringrazio per l attenzione better fuel economy reduced emissions great performance 40