Progetto Regionale per lo sviluppo e consolidamento dell additive Manufacturing in Piemonte nell ambito del bando fabbrica Intelligente

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Adriano Fortunato
6 anni fa
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1 Progetto Regionale per lo sviluppo e consolidamento dell additive Manufacturing in Piemonte nell ambito del bando fabbrica Intelligente

2 Future and perspectives Additive Manufacturing Laser additive manufacturing Additive Manufacturing 3D Printing, Rapid Prototyping, Direct Digital Manufacturing, 1

by societal needs, but expectations exceeds the available industrial solutions AM should

3 Additive manufacturing, the third industrial revolution Additive manufacturing represents the third industrial revolution It is the first industrial revolution leaded by societal needs, but expectations exceeds the available industrial solutions AM should become more industrial: High productivity for large parts with flexible and industrial machines 2

4 Additive Manufacturing Market 3

5 Future and Perspectives - Additive manufacturing laser systems for metal parts sizes 2020 ~ 2000 mm 2015 ~ 1500 mm ~ 250 mm 2015 ~ 0.3 kg/h ~ 0.7 kg/h ~ 2 kg/h Deposition rate 4

Additive Manufacturing Market opportunity and forecast It took the AM Industry 20 years to reach $1 billion in size. In five additional years, the industry generated its second $1 billion. At $4.

6 Additive Manufacturing Market opportunity and forecast It took the AM Industry 20 years to reach $1 billion in size. In five additional years, the industry generated its second $1 billion. At $4.1 billion for 2014, the industry is expected to quadruple to more than $21 billion by Business size (billion of $) Number of sold industrial systems In 2014, an estimated industrial systems were sold. This represents growth of 30.1% over 2013, when an estimated units were sold. Growth was estimated 26.8% in 2013 and 19.5% in Growth was just 5.6% in

Additive Manufacturing Market opportunity and forecast Stratasys sold 6.665 industrial AM systems in 2014.

non longer leads in the production and sales of industrial AM systems, as shown in the following chart.

Systems sold by region Cumulative system sold by region The following chart provides the cumulative total number of industrial

7 Additive Manufacturing Market opportunity and forecast Stratasys sold industrial AM systems in This estimate includes FDM and polyjet systems Market shares The U.S. non longer leads in the production and sales of industrial AM systems, as shown in the following chart. For 2014, Israel holds the top spot with 51.9% of unit sales. Systems sold by region Cumulative system sold by region The following chart provides the cumulative total number of industrial additive manufacturing systems sold from each geographic region beginning in 1998 through U.S. system manufacturers are responsible for 55.9% of all industrial AM machines sold over this period, which is down from previous levels due to Stratasys being an Israeli company beginning in

Additive Manufacturing Market for metal parts Am systems for metal

Wohlers Associates has been tracking this market segment for 14

sales by year have been published in this report.

7% over 2013, when 351 metal systems were sold.

8 Additive Manufacturing Market for metal parts Am systems for metal parts are increasing in popularity, as shown in the following chart. Wohlers Associates has been tracking this market segment for 14 years, but this is only the third time metal-based AM machine unit sales by year have been published in this report. An estimated 543 metal AM machines were sold in 2014, growth of 54.7% over 2013, when 351 metal systems were sold. In 2012, 199 metal AM systems were sold. Powder bed systems are 90% of this market AM systems for metal parts, number of units 7

9 AM reference market Aerospace manufacturers are increasingly using 3D printings for functional aircraft components. GE is leading this trend. Application reference market 8

10 Additive manufacturing technologies Laser cladding Lens Laser engine for net shaping Electron beam Powder bed laser sintering 9

Additive manufacturing technologies Powder Bed Part is grown in a bed of powder powder is laid

buried in a powder cake After processing, the excess powder is removed and the part is revealed

shapes; mechanical properties OK; smaller build volume; cannot repair parts Freeform LENS The

entire process is visible powder falls away as you build Examples LENS Process General

11 Additive manufacturing technologies Powder Bed Part is grown in a bed of powder powder is laid out first, then the powder is selectively sintered or melted The end result isn t visible it is buried in a powder cake After processing, the excess powder is removed and the part is revealed Example Selective Laser Sintering/Melting General features: Can build relatively complex shapes; mechanical properties OK; smaller build volume; cannot repair parts Freeform LENS The material is built up on a part in free space powder and laser are delivered simultaneously The entire process is visible powder falls away as you build Examples LENS Process General features: Mechanical properties good; can build less complex shapes; build volumes larger; good for repair 11 10

12 Progetto Regionale per lo sviluppo e consolidamento dell additive Manufacturing in Piemonte nell ambito del bando fabbrica Intelligente Obbiettivo: Sviluppo e uso di nuove tecnologie additive per la produzione di parti metalliche Il progetto ha lo scopo di promuovere lo studio di tecnologie additive emergenti per il manufacturing di parti metalliche nell ambito delle produzioni aerospace ed automotive della Regione Piemonte. Nota l eccellenza del Piemonte nella ricerca in questo settore e la lunga tradizione meccatronica delle aziende produttrici di macchine utensili, il progetto propone un approccio di sistema e di filiera per il consolidamento della tecnologia e lo studio di nuovi paradigmi produttivi basati su tecnologia additiva. Il consorzio del progetto è costituito da grandi imprese del settore aerospace ed automotive, da costruttori di macchine utensili, technology providers e Centri di Ricerca. Sono inoltre sfruttati i network regionali per la dissemination e l internazionalizzazione dei risultati ottenuti. Durata del progetto: 3 anni 11

13 Business case Aerospace Automotive Sviluppo applicazione Alluminio Titanio inconel Alluminio Sviluppo tecnologia Laser melting/sintering Laser melting/sintering Sviluppo macchina Direct deposition Powder bed Wire feeder Powder bed Valore della filiera Integratore: Prima Industrie, Tecnologie Additive End User: GE AVIO, Thales, ALENIA, AVIO SPACE, FCA Technologia: ITACAE, OPI, IRIS, Blue Engineering Ricerca: Politecnico Di Torino, Università di Torino, IIT Internazionalizzazione e dissemination MESAP Piattaforma Piemonte Aerospace 12

14 Progetto Regionale per lo sviluppo e consolidamento dell additive Manufacturing in Piemonte nell ambito del bando fabbrica Intelligente Sicurezza CONSOFT Standardizzazione Piattaforma Piemonte aerospace Formazione & Training Politecnico di Torino: Master in additive manufacturing Management Business cases definition (aerospace ed automotive) Linea 1: Additive manufacturing: direct deposition Linea 2: Additive Manufacturing: powder Bed Linea 3: Additive Manufacturing: Filo Linea 4: ICT a supporto delle tecnologie additive Linea 5: Standardizzazione Linea 6: Sicurezza Linea 7: Formazione & Training Dissemination ed internazionalizzazione dei risultati 13

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